Resume - B.Tech from IITK, 6 yr exp. in piping stress on CAESAR II, Triflex. Review of li...

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"Bachelor of Technology degree in Mechanical Engineering from Indian Institute of Technology, Kanpur (India)"
"Six plus years of exp. as Piping Stress Engineer in Oil &Gas, Refineries, chemicals & Power sector "

PROFESSIONAL EXPERIENCE
Roles and Responsibilities:
* Man-hour estimation, project planning, progress schedule and team management.
* Stress analysis and review of critical lines for heat exchanger, slug catcher, boilers, oil & gas fired heaters, burners, reactors, refining & distillation columns, strippers, air fin coolers, pumps, turbines, compressors exhaust gas system, Jacketed piping system, flare system, cryogenic systems, tanks on CAESAR II, CAEPIPE and TRIFLEX.
* Preparation of critical line list, piping stress procedures, data sheets and sketches for different types of supports like spring hangers, restraints, flexible hose couplings, expansion bellows, Piping spec. & mto summary, pipe rack & anchor bay load data, TBE & stress documentation.
* Fully conversant with applicable API, ASME, ASTM, DIN, EN and shell DEPs.
* Involved in critical aspects related to preparation of equipment layout, plot plan, piping GAD, PFD, Isometrics & supporting structure. Plant design review on Smart Plant Review, Navisworks & PDMS.
* Development of excel computation sheet to calculate and compare stresses in equipment as per WRC 107/297; flanges as per ASME Section VIII Div.1 & equivalent pr. Method; trunion check, Pressure drop, PSV, slug flow, water hammer calculation & SIF at latrolet connection in flare header.
* SIF & thickness calculation for piping components; Branch and nozzle reinforcement pad calculations.
* Vessel clip information for vertical and horizontal Vessels, Storage Tanks as well as for huge Sphere.
* Check and ensure the piping design deliverables are inline with project specific requirements, client specifications, applicable codes and engineering practices.
* Represented piping, stress & support group in 30%, 60%, 90% model review & constructability review meetings.
* Co-ordination with civil, mechanical, process, equipment vendor, pipe fabricator & site personnel.
* Final isometrics checking in 3D model, support call-out and sign off for erection, installation.
Analytical Capabilities on CAESAR II (Ver.4.20, 4.30, 4.40, 4.50, 5.00, 5.10) & TRIFLEX (Ver. 2.6.1, 2.6.2):
* Static and Dynamic Analysis of Piping using CAESAR II ( Modal Analysis, Dynamic Seismic/Wind
Analysis, Dynamic PSV Reaction force analysis, Slug Flow analysis, Water Hammer Analysis)
* Design code compliance check as per ASME B31.1, ASME B31.3, EN13480
* Compliance check: Pumps to API 610, Compressors to API 617, AFC to API 661 and turbine to NEMASM23
* Nozzle to shell stress calculations as per WRC 107, WRC 297 and API 650.
* Flange Leakage calculations as per ASME Sec. VIII, Div. 1 and PSV discharge thrust calculations.
* Modeling of structural & dummy supports, equipment, header box & vendor package connected to piping.
* Engineering of piping supports, spring hangers, struts and expansion bellows.

COMPUTER PROFICIENCY
* Expertise: CAESAR II, CAEPIPE, Triflex, Navisworks, Smart Plant Review
* Basics: PDMS, AutoCAD, JAVA, HTML
* Applications: Microsoft office package, Adobe Products
* Platforms: Windows NT, Windows 95/98/2K/XP, Linux
* Spoken languages: English, Hindi, Spanish and French

JOB SUMMARY
26th Sept'07 – till date as Piping Stress Engineer with Tecnicas Reunidas LLC, Muscat, Oman
Website: http://www.tecnicasreunidas.es
* Hawiyah Gas plant expansion project, Saudi Arabian Oil Company: Gas inlet separation, sweetening, dehydration, dew point control, compression and support equipment is installed to increase the gas processing capacity of Hawaiyah
Gas Plant by 851 MMSCFD. As a result, the total HGP processing capacity will increase to 2553 MMSCFD.
* Deputed to Hawiyah ( Saudi Aramco site), Kingdom of Saudi Arabia for five months (20th April 2009 – 19th sept 2009)
to resolve piping and support related issues in facilities like Gas treating, sour water stripping, condensate stabilization,
Gas dehydration/dew point control, Sales gas compression and sulphur recovery.
* Weekly meetings with Sinopec and Saudi aramco to track the progress and resolving pre-commissioning issues.
* Close-out of construction punchlists, review of hydrotest packages for support and piping related issues.
* Ensuring that the engineering design is as per ASME, API and Saudi Aramco engineering specifications.

* Hydro processing project, Khabarovsk refinery: It is $800 million deal to upgrade Khabarovsk refinery in the
Far East of Russia. The deal involves design, delivery and construction of a hydrocracking unit at the refinery. Construction will allow to produce 1.5 million tonnes of low-sulphur diesel and kerosene. The plant's overall output will increase to 4.5
million tonnes from the current 3.4 million.
* Involved in stress analysis and support design for critical piping systems connected to reactors, exchangers, pumps and strippers in ARU, SRU and SWS Unit.
* Analysis of Jacketed piping systems.
* Preparation of Piperack and process unit loadings for civil.

* Saih Rawl Depleition Compression Project, PDO: Installation of four Depletion compressors trains upstream of existing Gas processing trains as per ASME codes & Shell design engineering procedures to boost the pressure of incoming gas so that CPP can continue to process wet gas from Saih Rawl wells and maintain its gas export capacity.
* Development of piping stress procedures and critical line list.
* Analysis of piping systems connected to compressor, air coolers, separators, static Mixer, flare tie-ins, north & south manifold.
* Preparation of civil loadings data for entire SRDC compression plant like NS, EW Piperack, process areas (chiller, separator, compressor, static mixer), 32 inch flare line's trestles, 48" suction manifolds, 28" line from north manifold,
30" line from south manifold, 48" line to separators.
* Prepared special pipe support sketches and getting it drafted from the designers.
* Preparation of spring data sheet and TBE; review of vendor drawings
* Checking support feasibility for isometrics in smart plant review, giving support call-out and signing off for AFC.
* Involved in 60% and 90% 3D model review with petroleum development oman and co-ordinated with civil, piping, electrical and instrumentation to incorporate the comments.
* Involved in Constructibility review and kick-off meetings with site personnel and vendor.
* Visited site to collect existing facilities co-ordinate systems, to check supporting and piping configurations near
40" HP & LP flare tie-in location.
* Generation of stress reports and stress documentation.
* Solved piping and support related site queries; Site visits during construction phase to resolve issues.

* Installation of by-pass lines and isolation valves, Sohar Refinery:
* Involved in stress analysis and support design for critical piping systems connected to exchangers, pumps and strippers.
* Checking of stress files by JGC phillipines, adding new piping components in existing routing and ensuring loads, piping sag and stresses within allowable values.
* Preparation of civil loading inputs and platform details.

12th Dec'05 – 14th Sept '07 as Consultant (Piping Stress Engineer) with Bechtel India Pvt. Ltd., Delhi, India
Website: http://www.bechtel.com
* On-shore Gas development project (OGD III), GASCO Abu Dhabi: The US$1.5 billion OGD Phase III
project is designed to produce 125,000 barrels per day of condensate, 12000 tons per day of NGL, Which include Gas into the reservoir via high pressure gas injection system about 3,200 tons per day of ethane and recycle an equal volume of produced.
* Analysis of piping systems connected to compressor, air coolers, filters, separators, strippers, slug catchers, exchangers, tanks, centrifugal pumps, cold and hot flare network systems.
* Preparation of civil loadings data for Pipe rack, anchor bay location and process units
* Spring squad check, struts data sheet, technical analysis of springs from three vendors.
* Co-ordination with stress team from London to align the working philosophy.
* Generation of stress reports and stress documentation.
* Checking support feasibility for isometrics in smart plant review, giving support call-out and signing off for AFC.
* Co-ordination with tank and filter vendor for allowable nozzle loadings.
* Review of vendor equipments
* Vessel clips for towers, tanks and NGL spheres.
* Solved piping and support related site queries

* Asab Gas Development Project Stage II (AGD II), GASCO Abu Dhabi: The US$1.24 billion AGD -2 Project mainly involves recovery of NGL from the gas that is presently processed and injected in the wells in the
Asab area from AGD-1. It will comprise of 2 trains to treat a total capacity of 743 million cf/d of feed gas, 2
trains for NGL recovery and off sites & control system including integration with existing facilities.
* Stress analysis of network of hot and cryogenic flare piping systems.
* Co-ordination with stress team from Houston to align the working philosophy.
* Generation of stress report and Stress documentation.
* Technical evaluation of springs.
* Support feasibility check in SPR, support call-outs and signing off for construction.

* Athabasca Oil Sand Project, Shell Canada:
* Analysis of piping systems connected to compressor, air coolers, exchangers, tanks, centrifugal pumps, cold and hot flare.
* Design of special supports for critical lines.
* Platform and vessel clip loading details for columns.

* Comalco alumina refinery, Australia: Alumina refinery with initial capacity of 1.4 million tonnes per year located in Gladstone, Queensland. The value is estimated to be US$750 million.
* Stress Analysis of high temperature lines with eight centrifugal pumps having combination of operating and standby temperature philosophy with compact layout.
* Stress Analysis of lined piping systems.

06th April '05 – 10th Dec'05 as Stress Analyst with Citec Info. India Pvt. Ltd. Mumbai, India
13th April '05 – 29th June '05 Deputed to Citec Engg. Öy at Vaasa, Finland
Website: http://www.citec.fi
* Deputed to Citec Engg. Öy at Vaasa, Finland for 3 months to align the work methodology between Mumbai & finland office.
* Imparting training and educating a team of 7-8 piping designers to develop the power plant modules like main steam blowdown piping, exhaust system, feedwater piping with adequate piping flexibility and asthetic design..
* Plant review on PDMS and guiding the designers for adequacy in layout and piping flexibility.
* Stress analysis of Wärtsilä power plant modules in Triflex (Pipe stress program) for following projects:
* Pernamirim projects, Brazil/ Wärtsilä, Finland: Capacity = 85 MW
* Riyadh cement company, Saudi Arabia/Wärtsilä: Capacity = 45MW
* Astara power plant, Iran / Wärtsilä, Finland: Capacity = 338 MW
* Biopower Project at Trollhättan / Wärtsilä: Capacity = 5 MW
* Simmering project, Austria / Foster wheeler Öy: Capacity = 250 MW

29th Nov'04–02nd April '05 as Stress Analysis engineer with Chemtex Global Engineers Pvt. Ltd., Mumbai
Website: http://www.chemtex.com
* NaphthahydrotreaterUnit, Sanghai (China) /Burns&McDonnell,USA
* Preparation of critical line lists and stress analysis of critical piping systems
* Preparation of civil loadings data for Piperack, anchor bay location and process units
* Involved in developing unit plot plans and piping plans.
* POY Expansion Project, Luoyang / Praxair, China
* Stress analysis of equipment connected to exchanger and ANSI pumps.
* Preparation of data sheets for springs and flexible hose couplings.

03rd Nov '03 – 25th Nov '04 as Piping stress engineer with Procon India Pvt. Ltd. at New Delhi, India
Website: http://www.proconindia.com
* Hydrogen Generation Unit, Panipat / Indian Oil Corporation Ltd.
* Co-ordination with engineers india ltd. and triune for the dynamic analysis of 52" line connected to knock out drum.
* Stress analysis of piping system connected to pumps and exchangers on Caesar II and Caepipe.

* Methyl Ethylene Glycol Expansion Project, Kashipur /India Glycols Ltd.
* Analysis of critical lines on Caepipe
* Design and drafting of isometrics and general arrangement drawings
* Involved in preparing preliminary piping bulk & valve MTO and preliminary equipment layouts and plot plan
* Visited Site to gather information regarding piping related activities.

* Cold Mill HCL Regen. Plant at Mobarakeh Steel Plant, Isfahan (Iran) / International Steel Services Inc.
* Involved in the study of basic engineering package preparing preliminary MTO summary
* Involved in the design of isometrics, plot plan and general arrangement drawings.

ACADEMIC QUALIFICATIONS
At Indian Institute of Technology, Kanpur (INDIA): Website: http://www.iitk.ac.in
The institute is ranked among one of the finest and technologically advanced institutes of the world in the field of academics, expertise and engineering services.
* Degree/ Institute: Bachelor of Technology from Indian Institute of Technology, Kanpur (India)
* Discipline / Date of Graduation: Mechanical Engineering / July 2003
* Cumulative Performance Index (on a scale of 10): 5.5
At School level (affiliated to C.B.S.E.):
EXAMINATION INSTITUTION YEAR %MARKS
(Total) MATHEMATICS PCB
High School X A.I.S.S.E./C.B.S.E. 1996 79.8 % 94 % 93 %
Intermediate XII A.I.S.S.C.E./C.B.S.E. 1998 78.7 % 89 % 79.33%

MAJOR PROJECTS AT IITK
* Design of Miniature Peristaltic Pump (B.Tech Project): Designed and fabricated a miniature peristaltic pump (200ml/min; 30mmX25mmX17mm)for the supply of blood and nutrients in human vascular system.
Guide: Dr. Gautam Biswas and Dr. Bishakh Bhattacharya
* Algorithm Development (ME 342 Project/Heat & Mass Transfer): The algorithm coded in JAVA, can compute up to 10,000 unknown nodal temp. points with specified boundary cond. & convection conditions.
Guide: Dr. V.Eswaran
* Simulation of Biped Gait System (ME 762 Project/Robotics Motion & Planning): Calculation and analysis of stresses & moments at each joints and simulation of moving robots displaying data at various postures.
Guide: Dr. Ashish Dutta
VOCATIONAL TRAINING
National Panki Power Corporation, Panki, Kanpur (India): Study of plant layout, power piping, heat exchanger, various circuitry and outgoing electric supply to various adjoining districts of Kanpur; drawing flowcharts and general arrangement drawings of the electric supply and units of Panki Power Plant with all the relevant specifications; developing and demonstrating a 3D model using AutoCAD and OpenGL.

EVENT PARTICIPATION AND ACHIEVEMENTS
* Member of "Association of Mechanical Engineers" at IITK.
* Former member of SIDBI Incubation Center, IITK
* Organizer of "Galaxy" & "Antaragni" cultural festival in 1999 at IITK.
* Presenter of Robocon Contest during "Techkriti" events in 2001 at IITK.
* Successful Completion of Spanish & French Language course.

REFERENCES
Will be provided

PERSONAL INFORMATION
Sex: Male Date of birth: 26th January, 1981 Nationality: Indian Marital Status: Single
Passport number: E3831378 Passport expiry date: 22nd Dec, 2012

I hereby declare that the information given above is true to the best of my knowledge.
Ranjit Kumar
P.S.: More references and relevant details will be provided on request.

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