Resume - 8 Years extensive experience in QA/QC inc: India and overseas.

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Resume #36135

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PROFESSION: QA/QC Engineer, Inspector – Mechanical, Welding, NDT, Coating / Painting.

JOB OBJECTIVE:
Seeking assignments in Inspection, Quality Assurance / Quality Control to enhance my skills and flourish within a company / organization.

CAREER OVERVIEW:
8 Years extensive experience in QA/QC inc: India and overseas.
Client / Contractor's Representative: Inspection and execution in the Oil & Gas Industry, Vendor audit and Inspection in Mechanical, Welding, NDT, Coatings and Painting.

QA/QC Inspections: Cross-Country Pipelines, In plant - Piping, Manifolds, Pressure Piping, Tanks, Vessels and Heavy Structures. Familiar with all International Codes, Standards and Specifications inc: ASME, API, AWS, ISO, BS and NACE.

PROJECT EXPERIENCE:
Fabrication shops and constructions Sites like Refineries, Petrochemical Plants, Fertilizers, Storage Tank Farms, Crude Oil gathering centers, Booster Stations and Nuclear power stations.

Locations worked: West Africa, Europe, Middle-East and India.

Academic Qualifications:
* Diploma in Mechanical Engineering- Central Polytechnic, Chennai in 1997.
* Post Diploma in Metallurgy- Central Polytechnic, Chennai in 1998.

Professional Qualifications:
* CSWIP 3.2 Registered Senior Welding Inspector –Steels. (TWI-UK.)
* CWI-Welding Inspector Certified by Welding Research Institute, (BHEL-India)
* International Welding Inspector-Standard Level Diploma award (IIW)
* NACE Level II Coating Inspector (NACE International-USA.)
* QMS LEAD Auditor training ISO 9001:2000 (Management System Institute-Delhi)
* ASNT Level II Certifications (Excel Industrial Services-Chennai)
- Radiographic Film Interpretation
- Ultrasonic Testing
- Magnetic Particle Testing
- Dye-Penetrant Testing
* Training course on Destructive & Non-Destructive Testing of Metals (ATI-Chennai)
* Training course on Engineering, Measuring equipment & Quality Control (ATI-Chennai).

HSE Training Courses: Permits to work, Confined space entry and emergency rescue equipments, H2S inc: Breathing Apparatus, Lifting equipment inspections.

Computer Literacy: Ms- Office, Auto Cad-2000

Languages Known: English, Tamil, Telugu, Hindi, & Malayalam

Present Career: Shell Gabon (West-Africa) Rabi / Toucan Oil Field Development project.

CAREER HIGHLIGHTS
S.No Designation Projects Company Period
1 QC Multi-discipline Inspector RABI / TOUCAN Oil Field Development Project- Shell-Gabon Oil & Gas Engineering Corporation, Gabon- West-Africa 29/08/05 to 01/11/05
2 QA/QC Engineer Baku Tbilisi Ceyhan Crude-Oil Pipeline Project. BOTAŞ Petroleum Pipeline Corporation. Turkey. 17/09/04 to 04/08/05
3 QC Inspector Oman-India Fertilizer CompanyOMIFCO Project. Consolidated Contractor Intl. Company (CCC) Oman. 10/04/04 to 05/08/04
4 QA/QC Engineer Qatif Maintain Potential, Qatif GOSP I & II Trunk lines & Water injection lines (Saudi ARAMCO) R.H. Al-Marri Est.AbqaiqSaudi Arabia 28/03/03 to 20/11/03
Installation of Flow lines, Trunk lines & Test lines for Haradh GOSP-II (Saudi ARAMCO) 18/08/02 to25/03/03
5 QC Inspector Procurement and InstallationOf Oil, Gas & Water Lines-Qatar Petroleum. Zhongyuan PetroleumExploration BureauDoha-Qatar 19/12/01 to13/03/02
6 NDT Inspector DMS venture clean off work(A1-Rayyan Oil Development) Doha PetroleumConstruction co,Doha-Qatar 10/09/01 to15/11/01
7 NDT Supervisor Rajasthan Atomic Power StationShut down job in plant (1&2) Agnihotri NDTServices, Kota. 03/08/01 to28/08/01
8 NDT Supervisor IOCL-Barauni Refinery(Plant Expansion Project) Larsen & Toubro LtdCalcutta. 09/06/01 to25/07/01
9 NDT Supervisor Cochin Refinery Ltd. shutdown job in primary unit UB Engineering LtdPune. 20/03/01 to05/06/01
10 Inspection Engineer Third Party Testing & Inspection services to various clients TCR Engg. ServicesP. Ltd. Mumbai 18/09/00 to15/03/01
11 QC Inspector Construction of pipelines inPPN site, Thirukadaiyur Larsen & Toubro Ltd.Chennai Nov '99 toJuly 2000
12 QC Inspector Mining Equipment StructuresInspection for Neyveli LigniteCorporation Kruup Industries (1)Ltd Pune. Oct '98 toSep '99
13 QC Engineer Construction of Vessels,Structures, Material HandlingEquipments. IGP Engineers Ltd.Chennai June '97 toAug '98

RESPONSIBILITY FOCUS & ABILITIES
1. Documentation:
* Preparation of Inspection reports, ITP's, Audit formats, Project documentation to quality plans.
* Maintenance of all reference documents, Codes, Standards, Approved Procedures and Client / Project specifications.
* Audits, Maintenance of required Materials Test Certificates, Verifying Qualification Certificates of workmen / Calibration Certificates of equipment and instruments.
* Prepare, Implement, monitor and maintain system records, confirming to the principle of ISO-9000. Preparation of Internal Audit schedule, conducting compliance Audits, follow-ups, with preparation of reports to meet contractual requirements to ISO-9001.
* Maintaining Records of all Vendors / Sub-contractor's technical approvals duly filed by submittal number and index.
* Preparation of QA/QC packages for Hydro-test / System release, QA/QC Dossiers as per Project Inspection requirement.
* Ensuring that correct drawings, documents are being utilized, Review all contractors test records trace ability and final documentation.

2. Mechanical and Welding Inspections:
* Execution of all Intermediate / Final Dimensional Inspections- Construction sites / Fabrication shops as per requirements to approved drawings & Quality plan.
* Making decisions regarding dimensional tolerances as per Codes, Standards, Client Specifications, Monitoring construction / fabrication methods subject to Quality requirements and Standards.
* Supporting Engineering to establish/ approve Welding Procedure Specifications and parameters.
* Inspection ability In-prior, In-process and Final welding. Monitoring compliance of welder/ welding operator's qualifications. Procedures to approved WPS.
* Checking validity of welder qualifications for the work being performed.
* Monitor compliance with WPS, preheat, consumables and welding parameters.
* Check quality of welded fabrications for fit up, consumables, visual appearance of the weld, meeting all necessary NDT requirements, PWHT requirements and distortion control.
* Monitor welder performance, welding repair rates and advise corrective actions as required.
* Checking correctness of materials being used / ensuring trace ability where required.
* Monitor installation, testing of pipe work, valves and other piping items.

3. NDT Inspections:
* Radiographic Film Interpretation and other NDT Interpretations to relevant applicable criteria.
* Maintenance of Records and Reports for all executed NDT in Fabrication & Erection.
* Monitoring the compliance of accessories & equipments utilized in NDT Inspection.
* Audit / Record NDT as per Codes, Standards and Client / Project Specifications.
* Review of all NDT procedures submitted by vendor / contractors.
* Monitoring NDT process for Compliance with approved procedures.

4. Painting/Coating Inspections:
* Execution of final painting inspection with client / third party for handover.
* Support Engineering to establish Painting / Coating procedures based on approved project paint system requirements ie: Preparation, application, curing, testing and documentation.
* Inspection of Environmental Check Prior to Surface Preparation / Coating application, Field Joint Wrappings, WFT, DFT, Adhesion, Mixing / Thinning and Holiday Tests.
* Checking of Materials, Pre-blast, Equipments, Cleaning of Materials and observing pot-life / shelf life of paints.
* Inspection of surface preparation requirements for the concerned coating applications.
* Monitoring of Paint Storage, Paint Preparation & Paints /Coating Applications.
* Preparation of Quality Control equipments check sheet, Daily Job log, In- process Inspection sheets, Paints/Coatings and Equipments log and Final acceptance reports.
* Monitor the preparation and coating of the painting carried out during the hook up.

5. Other Inspections:
* Safe and perfect execution of Hydro-tests as per the approved Procedure, approved Hydro tests Diagrams, applicable codes and standards.
* Execution Air Leak test of reinforcing pads, Pressure tests of Valves, Calibration of Pressure gauges.
* Inspection of trenching for Pipelines, Sand bedding, Lowering and Backfilling. Insulation / cladding of vessels / piping works.
* Witnessing all Destructive Testing according to Standard requirements for Procedure Qualification.
* Review hydro-test packs, carry out inspections of lines prior to testing, preparation of Punch lists, witness tests and validate Post-Test Re-Instatement of systems to handover.

PERSONAL DATA
Available upon request.

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