Resume - I have 12 years experience as a welding & inspecting engineer, both in manufactu...

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Resume #39010

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2007 - Present Welding / Inspection Engineer
Welding and Inspection Engineer in Houston (Texas) on behalf of Saipem America for Chevron's "Farm" Project located in Angola, with the following tasks:
* Inspect material (valves, pipes, fittings, gaskets, stud bolts, etc.) supplied by local Companies.
* Review of the Material Certificates.
* Verify Material and Certificates conformance to the Project Specifications and requirements.
* Participate in meetings and coordinate with Saipem America in order to prevent or resolve as quickly as possible any technical issue.

2006 - 2007 Construction Site QC Manager
QC manager on behalf of Paresa S.p.A. during the construction of two gas storage spheres for the OL2K – Ethylene Project in Al Shuaiba Industrial Area – Kuwait for Technip/TKOC.
Supervised the construction of:
* n.1 ASME Stamp (U2) sphere of 5500 m3 capacity (22000 mm I.D.) made of SA 240 – 304 for low temperature service (- 89 ˚C). Storage of Ethane.
* n. 1 ASME Stamp (U2) sphere of 7200 m3 capacity (24000 mm I.D.) made of SA 516 Gr. 70 for the storage of Propylene.

QC manager on behalf of Paresa S.p.A. during the construction of one gas storage spheres for Equate Refinery in Al Shuaiba Industrial Area – Kuwait for Equate Petrochemical Co.
Supervised the construction of:
* n.1 ASME Stamp (U2) sphere of 1010 m3 capacity (12450 mm I.D.) made of SA 516 Gr. 70 for the storage of iso-pentane.

QC manager on behalf of Paresa S.p.A. during the construction of sixteen storage tanks for Aromatics Complex Project in Al Shuaiba Industrial Area – Kuwait for Tecnimont/Bechtel.
Supervised the construction of:
* n.16 Floating roof storage tanks built according to API 650 ranging from 1000 to 33000 m3 capacity made of SA 516 Gr. 70/60 for the storage of various refinery products.

2003 - 2006 Freelance Welding / Inspection Engineer
Welding / Inspection Engineer in various Northern Italy Companies and overseas construction sites on behalf of FWEL, Alstom Power, I.E.O.C., AGIP, Petrobel, RINA Industry, Saipem S.p.A., Intermare Sarda, Danieli S.p.A.

Main Projects:
-Construction of Platform components for "Halfdan Northeast Phase 3 Development Project" (Maersk Oil & Gas – Denmark) in Germany.
-Supervision of the construction of sub-sea offshore gas pipelines in Egypt.
-Supervision of the underwater inspection of offshore extraction platforms in Egypt on behalf of RINA Industry.
-Construction of "Temsah North West - 2 Platform" in Egypt.
-Construction of "Anshuga Pliocene Gas Platform" in Egypt.
-Construction of Platform components for "Sable Tier II Compression Project" (ExxonMobil) in Germany.
-Welds inspection of Power Boilers during shut down in Dewa Jebel Ali K II Power Station – Dubai, Arab Emirates.
-Construction of EDISON's combined power generation plant (380 MW) in Candela (FG) Italy.
-Construction of "BALTIM NORTH Platform" in Egypt.

2002 - 2003 Foster Wheeler Energy Limited (Reading – UK)
Contract Inspection Engineer in various Northern Italy Companies on behalf of FWEL with the following tasks:
* Inspecting / Testing, including Data Book Verifications on Vessels, Reactors, Heat Exchangers, Valves, Pumps and accessory parts built according to the main International Standards (ASTM, ASME, API, EN, PED, …).
* Verification during construction of welding consumables adequacy & storage conditions, bevels preparation, welding parameters, preheats, etc. according to the applicable Welding Procedure Specifications.
* Check that all the welders employed for the construction are qualified in accordance with the applicable code and that the qualifications are maintained in date.
* Witness of NDE checks, verify that they are carried out with calibrated machines in accordance with the approved NDE procedures and evaluate the results.
* Verify that all NDE operators are qualified in accordance with the applicable code and that the qualifications are maintained in date.
* Act as intermediary between the constructor and the buyer in order to resolve / clarify as quickly as possible any technical matter.

2001 – 2002 Foster Wheeler Petroleum Services (Reading UK)
Welding Engineer at Midor Refiney in Egypt with the following tasks:
* Maintain safe working practices by following company procedures regarding fire drills, health and safety inspections, etc.
* Check against the relevant international standards and approve Weld Procedure Specifications and Procedure Qualification Records for materials in use on the refinery to enable welding to be carried out between similar and dissimilar metals as required.
* Monitor welding work, post-weld heat treatment, final hardness tests, NDE and all others activities related to welding jobs.
* Check and approve welder certification, examination certificates and statements of history. Ensure that welding records and reports are maintained and accurate.
* Monitor welding contractors, specialist support sub-contractors and welding materials suppliers. Inspect and approve the welding consumables supplied.
* Perform investigations into failures of welded joints and related problems by collecting physical evidence, operational history and physical/chemical examination. Identify causes of problem and possible solutions.
* Prepare reports on welding and welding inspection according to departmental procedure, recommending action required, for approval by Senior Inspection Engineer. Present results of tests/examination and discuss reports with maintenance and operations staff as required.
* Provide advice to refinery staff on welding and fabrication matters.
* Participate in the preparation of technical specifications for modified items of equipment.

1996 – 2001 Mangiarotti S.p.A. Sedegliano (UD) Italy
Senior Welding Engineer in the Quality Control Department with the following tasks:
* Preparation of welding procedure specifications.
* Responsible for welding procedures qualifications and their set-up.
* Responsible for welders qualification tests, their registration and periodical update - renewal.
* Production monitoring of bevels preparation and welding execution (preheat, parameters, post-heat, …).
* Responsible for weld defects reparation and research of their causes.
* Responsible for research and experimentation of new welding consumables and materials.
* Periodical check of welding consumables storing conditions in the workshop and in the main store oven.
* Study of materials metallurgy with particular reference to welding process and collection of related documentation (books, bulletins, publications, …).
* Responsible for preparation and teaching of the theoretical-practical welding & skill courses for trainee welders.
* Convening meetings with clients regarding all welding and metallurgy matters / problems.
* Collection of dates about welds "non-quality" (dates of defects, repairs, etc.).
* Responsible for checking, calibration, registration and certification of laboratory & field testing machines (tensile testing machine, impact testing machine, PMI, pressure gauges, thermometers, calipers, micrometers, furnaces, ovens, welding machines, …).
* Responsible for performing of laboratory tests (mechanical tests, PMI, macros, ferrite check, micro examinations, step-cooling tests, transition curves determination, disbonding test, …).
* Responsible for verification of technical suitability of P.W.H.T. procedures, positioning of items into the furnace and thermocouples position.

1991–1996 Mangiarotti S.p.A. Sedegliano (UD) Italy
Technical Engineer in the Technical Office with the following tasks:
* Responsible for construction drawings execution and their updating in accordance to purchaser's comments.
* Responsible for execution of materials purchasing lists and notes (plates, forging, flanges, bolting, gaskets, …).
* Responsible for order documents management.
* Responsible for technical problems resolution in collaboration with the purchaser / clients.

1990–1991 Military Service Trieste - Italy
Accomplished with the rank of corporal.

DIPLOMAS & CERTIFICATES
* Diploma of "European Welding Technologist". Certificate n. EWT, IT 30242. (06/06/1996)
* Diploma of "International Welding Technologist". Certificate n. IWT/IT 30242. (07/07/1999)
* Diploma of specialization in welding and correlated activities. 160 hours. (20/07/1994)
* Certification of level II for the NDE method Ultrasonic Examination (UT) according to ASNT and EN 473. (17/03/2004)
* Certification of level II for the NDE method Radiographic Examination (RT) according to ASNT and EN 473. (22/12/2003)
* Certification of level II for the NDE method Magnetic Particle Examination (MT) according to ASNT and EN 473. (22/12/2003)
* Certification of level II for the NDE method Liquid Penetrant Examination (PT) according to ASNT and EN 473. (22/12/2003)
* Certificate of participation to the welding specialization course regarding "Fabrication, applicability aspects". 92 hours. (28/02/1995)
* Certificate of participation to the welding specialization course regarding "Welding technology". 70 hours. (29/06/1995)
* Certificate of participation to the welding specialization course regarding "Design & calculation". 56 hours. (04/08/1995)
* Certificate of participation to the welding specialization course regarding "Metallurgy & weldability". 60 hours. (13/03/1996)
* Certificate of participation to the specialization course regarding "Duplex stainless steels". 18 hours. (07/06/1995)
* Diploma of non-graduate engineer specialized in aeronautical constructions. (1989)
* Certificate of participation to the Boeing Dash 8 aircraft familiarization course. (31/07/1991)
* Diploma for aircraft's maintenance. (13/09/1991)
* Participation certificate to the course for "Technicians specialized in aircraft's maintenance" of 400 hours. (15/10/1991)

EXTRA PROFESSIONAL ACTIVITIES
Photographer specialized in macro photography.

LANGUAGES
* Italian
* English
* Swiss
* German

CONFERENCES / COURSES
* Titanium and its applications.
* Second international conference on interaction of steels with hydrogen in petroleum industry pressure vessel and pipeline service.
* Base materials and consumables in the directives 97/23 CE (PED) & 89/106 CEE (CPD).

SUMMARY OF EXPERIENCE

Welders qualifications in accordance to:
* ASME IX
* ASME B31.3
* AWS D1.1
* EN 287
* BS 5500
* Raccolta "S"

Welding procedure qualifications in accordance to:
* ASME IX
* ASME B31.3
* AWS D1.1
* EN 288
* BS 5500
* Raccolta "S"

Materials:
* C steels (thickness up to 300 mm)
* C – Mn steels (thickness up to 300 mm)
* Ni alloyed steels for cryogenic applications (thickness up to 150 mm for 1% Ni, up to 80 mm for 3,5% Ni, up to 50 mm for 5% & 9% Ni)
* Cr – Mo alloyed steels for high temperature applications including Gr. 91 (thickness up to 200 mm)
* High yield steels (thickness up to 230 mm)
* Stainless steels, austenitic, ferritic, martensitic, duplex (thickness up to 100 mm)
* Ni alloys as inconel 600, inconel 625, hastelloy C276, incoloy 825 & 800H, monel 400 (thickness up to 50 mm)
* Cu – Ni alloys
* Aluminum bronze (thickness up to 20 mm)
* Titanium Gr. 1 and Gr. 2 (thickness up to 10 mm)

Welding processes:
* Manual Metal Arc
* TIG (manual, orbital, internal bore welding)
* MIG and MAG with solid and cored wires
* Submerged Arc with single wire and tandem wire
* Weld overlays by Submerged Arc with wire and strip electrode up to 90 mm width
* Weld overlays by Electro Slag with strip electrode up to 90 mm width
* Stud welding

Tests performed:
* Bend tests
* Transverse tensile and longitudinal tensile tests at ambient & high temperature
* Pull - out test on tube to tube-plate welds
* Tear test on tube to tube-plate welds
* Impact tests from ambient temperature to - 196C
* Macrographs
* Hardness tests (Vickers, Brinell, Rrockwell B & Rockwell C)
* Step cooling with determination of transition curves
* Disbonding test according to ASTM G 146 – 96

Machines used:
* Universal testing machine (Wolpert of 60 Ton)
* Impact testing machine (Wolpert PW 30/15)
* Hardness testing machine (Wolpert Dia Testor 2RC)
* Spectrometer (Spectrotest JR)
* Optical microscope (Reichert MEF 1)
* Feritscope (Fischer MP 30)
* Optical boroscope (Olympus)
* Personal Computer (Word, Excel, Adobe Acrobat, Photoshop, …)

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