Resume - Mechanical and Marine Engineering. - Experience in Diesel Engines, Generators, ...

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Resume #4061

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EDUCATION
Diploma in Mechanical Engineering (1980 – 1983)
Graduate in Ship's armaments –Gas Turbine Power Plant Operation
Relevant Experience - 20 + years

EXPERIENCE SUMMARY
Maintenance, Operation and Marine Engineering.
- Experience in procurement, Inspection, Errection, Installation, Commissioning, Operation and Maintenance of Gas Turbines of Eastern origin, GE Lm 6000, GE Frame 5 and Frame 6
- Experience in Operation and Maintenance of Diesel Engines, Steam Turbines, Air Compressors, A/C Plants, Refrigeration Plants, Distillation Plants, Centrifugal, gear and other pumps, Valves, Hydraulic and Pneumatic Systems.
- Dismantling, Repairing, Overhauling, Testing, Commissioning, Operation and Maintenance of Gas Turbines.
- Experiences in Operation of Speedronic Mark II, Mark IV and Mark V control systems.
- Carried out major repairs of Gas Turbines, Steam Turbines and Diesel Engines.
- Experiences in Vibration Analysis of Turbines
- Experiences in Computerised Maintenance Management System (CMMS) and PMS
- Hot and Cold repairs of System Pipes, NDT Techniques.
- Utilization of Men and Material, Identification of Correct Spares, Inventory of spares
- Electronic Maintenance Management System.
- Experience in usage of Measuring instruments and record keeping.
- Experience in alignments of Gas Turbines and Shafting.
- Experience in Boroscopic Inspection of Gas Turbines.

SERVICE PROFILE: Theoretical and practical experiences of 15 years on wide range of sophisticated Machineries and systems onboard various ships and establishments of Indian Navy. Out of which 10 years in senior supervisory and middle management level. Had been fully responsible for Maintenance, Operation, Trouble shooting, Overhauling and Commissioning of Gas Turbines and Marine equipments. During this period, I had undergone training in erstwhile USSR in Construction, Maintenance and Exploitation of Gas Turbines for duration of 17 months. In SCIL / General Electric Contractual Services (power plant) gained hands on experiences in Operation, Maintenance, Trouble shooting and major Repairs/Overhaul of GE's Lm 6000 Gas Turbines and Steam Turbines. With M Mech Engineers gained experiences in maintenance of a Power Plant operating Lm 6000 Gas Turbines. Presently working at Wadi Al Jizzi Power Station with an operating capacity of 335 Mw and the plant consists of Frame 5 and Frame 6 Gas Turbines in Sultanate of Oman. The plant is owned by Ministry of Housing, Water and Electricity of Sultanate of Oman.

JOB PROFILE (from present position)
WADI AL JIZZI POWER STATION - (29 August 2004 to till date)
Position: Shift Charge Engineer
Wadi Al Jizzi Power Station is a 335 Mw single cycle power station consists of 13 Frame Machines i.e., 03 in nos. Frame 5 and 10 in nos. Frame 6 Gas Turbines operated on Gas fuel supplied by an external agency. Apart from these machines, Emergency Diesel Generators and associated machineries and systems also there. The Frame 5 GT's are of GE make, 05 Frame 6 GT's are of Thomassen make, 04 Frame 6 GT's are of Alstom make and 01 Frame GT is BHEL make. The GT control systems are Mark II, Mark IV and Mark V.The power generated are supplied to the main grid through 05 feeders. The plant is owned by Ministry of Housing, Water and Electricity of Sultanate of Oman and Operation and Maintenance contractor is M/s. WJ Towell & Co. LLC
Here I am working as Shift Charge Engineer to cater the operational needs of the power plant. In addition to above, involving in maintenance activities also. I was responsible for the followings:
- Take charge the Main Control Room Operators and Field Operators during the shift duties.
- Ensure smooth operation, safe start up / shutdown of plant during the shift.
- Initiate corrective action to various operational problems arising during the shift.
- Analysing and recommending solution to snags.
- Carry out trials and commissioning of Gas Turbines after the maintenance and keep record of it.
- Carry out performance evaluation test on gas turbines as and when required.
- Coordinate with maintenance department for timely rectification of defects to keep maximum availability of Gas turbines.
- Issue work permits and test permits to maintenance department and keep record of it.
- Coordinate with external Load Despatch Centre for various load demands.
- Assist the Operation Superintendent in preparation of various reports and departmental standing procedures.
- Fulfilling the responsibilities of the Operation Superintendent in his absence.
2) M Mech Engineers Pvt.Ltd – (01 May 2001 to 31 July 2004)
Position: Maintenance Engineer
It is an Engineering Maintenance contracting firm of a Power Plant operating GE's Lm 6000 Gas Turbines and Steam Turbines. I was responsible for following activities:
- Carry out day-to-day maintenance of the power plant.
- Carry out the maintenance of the Gas Turbine, Steam Turbine and allied equipments as per the Computerized Maintenance Programme.
- Do the shutdown maintenance as per the Programme.
- Do the brake down maintenance of engines and equipments.
- Carry out major maintenance of Gas Turbines.

3) SCIL/GENERAL ELECTRIC CONTRACTUAL SERVICES
(25 November 1999 to 31 March 2001) Position: Apm/ Engineer (O & M)
It is a captive Cogeneration Power Plant consists of Lm 6000 Gas Turbine Generators and Steam Turbine Generators and HRSG of Deltak make. In addition to the above 02 units Demineralisation plants of Eco-Tech make, 02 units of VAHP air Chillers, Cooling towers, 02 units of Centrifuges of Westphalia make and various pumps of different capacities of multiple uses. The plant is being operated under the contract of GENERAL ELECTRIC CONTRACTUAL SERVICES. Here I employed and actively participated in various roll as APM and responsible to Plant Manager for day-to-day Operation and Maintenance of the power plant. I was actively involved, hands on, with representatives of GE in major repair and brake down jobs performed in Gas Turbine Generators like Changing of Low Pressure Turbine Blades, repair and installation of HPC blades, change of Combustor, High Pressure Turbine I and II, blades, air seals, and other problems as and when required. Also involved in major repairs of Steam Turbine Generators i.e. Disassembly, Repair and assembly of Turbine rotors, Generator rotors, Bearing, Thrust pads, sealing rings and other Auxiliary equipments.
I was responsible for following:
- Attend morning meeting with all power plant staff for discussion of various problems and resolutions.
- Attend all brake down problems in the power plant
- Verify the material supply indent before issuing to supplier and expedite the date of deliveries.
- Coordinate and schedule all shut down jobs in advance for men and material.
- Coordinate EHS training and set safe working practices for all personnel.
- Carry out all breakdown maintenance jobs at odd working hours.
- Carry out Boroscopic inspection and report to Plant Manager.
- Coordinate and update all reports of operation, outages, and accidents
- Update and maintain all monthly and yearly reports.
- Installation of New machineries and equipments when procured.
- Carry out the alignment of Engines and equipments as and when required.
- Involve in design and modification of the existing systems for better out put and modifications as suggested by the Original Equipment Manufacturer.
- Carry out the Acceptance trails and make report of New Machineries during installation.

4) MARINE GAS TURBINE OVERHAUL CENTRE (20 May 1991 to 30 Sep1999)
Position: Chief Engineering Artificer
Marine Gas Turbine Overhaul Centre is one and first of its kind in Asia.
I have extensive experiences in Overhauling and Repairs of Twin spool Combustion Gas turbines and Gas Turbine Generators. Had undergone one year Training Programme on the basic Technological process of Dismantling, Repairs, Assembly and Commissioning of Gas Turbines under the specialists from Original Equipment Manufacturer from Ukraine/Russia. Devised defect survey methods on the basis of specific operating conditions of separate parts and sub assemblies of Gas Turbine and Generators. Also been closely associated with performance evaluation, Vibration analysis and Commissioning of Gas Turbines. Actively involved in Trouble shooting of Gas Turbines fitted in various fields and ships. Undertaken design modifications of Gas Turbines to improve reliability of operation as advised by Original Equipment Manufacturer. Also involved in design and development of various special tools, jigs and fixtures required for repair and over haul Gas Turbine components as per the drawings. Besides above, my tenure at Marine Gas Turbine Overhaul Centre had honed my abilities in the multifarious aspects of Planning, Scheduling and controlling of jobs and effective employment of skilled and semiskilled staff. The tenure also enabled me the confidence to repair and overhaul of Gas Turbines of different makes. I was actively associated with NDT, Machine shop, chemical cleaning, Metal coating, Fuel section, balancing, preservation and documentation.
I was involved and gained hands on experiences in following activities:
- Part of project team to identify equipments and infrastructure required for the Overhaul and repair, their installation, trial and commissioning.
- Dismantling Gas Turbines into sub units, accessing work package and critical repair.
- Repair of sub units including defect rectification, reclamation of worn out parts/bearing journals by electroplating/welding and metal spray coating.
- Determine and check the dimensions of Air seals during machining.
- Technological/dummy Assembly and resetting of subassemblies/spools.
- Assembly of subunits and their coupling after maintaining the required accuracy.
- Alignment of Gas Turbines on the frame.
- Performance evaluation of the Gas Turbine on test bed and various fields.
- Carry out preservation of Gas Turbine prior to dispatch to fields/store.

5) INDIAN NAVY (19 October 1984 to 18 May 1991)
Position: Chief Engineering Artificer
I had undergone 12 months extensive training in Naval Training establishments of Indian Navy on Gas Turbines, Steam Turbines, Diesel Engines, Air Compressors, and Distillation plants and associated Equipments. Actively involved and gain hands on experiences in Navy in Operation, Maintenance, Trouble shooting and commissioning of Gas Turbines. I was responsible and carried out in Naval Ships:
- Operation, Maintenance, Trouble shooting and commissioning of Gas Turbines, Steam Turbines, Diesel Engines, Air Compressors, Distillation plants and Marine Equipments.
- Operation, Maintenance, trouble shooting of Gas Turbines.
- Operation, Maintenance, Trouble shooting and overhaul of Diesels, Air Compressors, Air Conditioning Plants, Refrigerating Plants, major Pumps, Coolers and relevant Equipments with less man power and materials.
- Imparting training to subordinates.
- Installation of New machineries and equipments when procured.
- Carry out the alignment of Engines and Equipments as and when required.
- Involve in design and modification of the existing systems for better out put and modifications as suggested by the Original Equipment Manufacturer.
- Carry out the Acceptance trails and make report of New Machineries during installation.

ACHIEVEMENTS
- Commissioning of Gas Turbines and Gas Turbine Overhaul Centre.
- Quality checking of various equipments when procured.
- Acceptance trials of Machineries and Engines during Commissioning.
- Devised special tools and fixtures for overhaul of Gas Turbines.
- Involved in reducing the Operational Cost of the Plant by 30%.

INTERNATIONAL LANGUAGE PROFICIENCY
English, Russian, French (under study)

TRAININGS UNDERGONE
- Advanced Marine Engineering Course at INS Shivaji, Lonavla, Pune
- Undergone training in following subjects at Defence study centre, USSR:
- Construction of Gas Turbine.
- Maintenance of Gas Turbine.
- Exploitation of Gas Turbine.

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