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Resume #42684
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BE. Professional with 15 + Years of Sound Exposure in Project management, Engineering services, utility Operations, Erection, commissioning & Management
OBJECTIVE
"With an innovative best of mind, I seek an association with a technical ambience offering a consistent growth and due recognition to my contribution for the advancement and growth of the organization".
BRIEF OVERVIEW
* Currently Working as Sr. Manager (Engineering services). Joined on Sep 2002 as Manager (Engineering), who is identifying and working on engineering improvements.
* Expertise in reliable operation of utilities and consistent service equipments.
* Successfully implemented CMMS (Computerized maintenance management system).
* Excellent knowledge in New Project planning and Execution.
* Working as a Team leader of TPM activities in the organization.
* Exhaustive exposure in ISO-9001, ISO-14001, systems.
* Track record of providing excellent results in short time frame.
* PRIMAVIRA Project Planner expert user.
PROFESSIONAL EXPERIENCE: + 15 years
ACE Glass Containers ltd (HNGIL group Industry) since 2002 - Present – +3 years
ACE Glass containers ltd, belongs to India's one of the most dynamic Business Houses lead by visionary Mr. C.K Somany. ACE glass, is a member of Hindustan national Glass industries ltd, market leader in India with more than 70 % share in glass containers.
Roles and Responsibilities as Senior Manager- ACE Glass. Pondicherry and Nasik (Maharashtra) - Sep 2002 - Present
* Assisting Plant Incharge.
* Heading Electrical, Mechanical, Civil, Instrumentation and Project Departments.
* Providing Technical support to all departments of 350 TPD Plant (Pondy) and 320 TPD plant (Nasik).
* Energy Monitoring and Control.
* Plant Design control and technical solutions.
* Planning Erection, Commissioning activities.
* Identification of plant up gradation and modification. New machineries procurement.
* Identify and initiate the project for updating the Plant.
* Vendor development, Contractors and vendors evaluation.
* Inspection and testing in all equipments
* Leading the Engineers team towards the best practices of Maintenance & zero downtime of Service equipments.
* Control on documentation for ISO 9002 & ISO 9001/2000.
* Implementation of Computerized Maintenance Management System –predictive maintenance and Condition monitoring.
* Inventory control.
* Budget planning and Cost control.
* Monitoring and controlling the production cost.
* Initiating KAIZENS.
* Shut down planning and co-ordination.
* Motivate and Train the subordinates.
* Man power management.
* Vision achievement planning and organizing
* TQM & RAP team monitoring.
* Follows all safety, fire health and environmental policies of the Company at all times.
Gujarat Glass ltd (Nicolas Piramal group Industry) – Vadodra (230 TPD) Oct 1997 to Sep 2002 - +5 years
Roles and Responsibilities in Gujarat glass limited
Oct. 97 to Jun 99 - Assistant manager (Mechanical Maintenance)
July 99 to Sep 2002 - Deputy Manager – Engineering services.
* Maintenance of service equipments.
* Utility Machineries Operation Monitoring.
* Erection, commissioning activities in project.
* New machineries procurement for updating the Plant.
* Vendor development, Contractors and vendors evaluation.
* Technical inspection at vendor's End.
* Inspection and testing in all equipments
* Quality inspection and approving the spares for maintenance
* Leading the Engineers team towards the best practices of Maintenance & zero downtime of Service equipments.
* Done the documentation for ISO 9002 & ISO 9001/2000, and Implementation of ISO procedures
* Implemented Computerized Maintenance Management System-Computerized Preventive & Predictive Maintenance schedule.
* Spares planning, & Inventory control.
* Budget planning and Cost control.
* Doing KAIZENS and initiate the subordinates for KAIZENS.
* Shut down planning and execution.
* Vision achievement planning and organizing.
* TQM & RAP team coordination.
MADHUSUDHAN CERAMICS INDUSTRIES LTD - Italian automatic wall tiles plant – Vadodra April 97-Oct 1997- 8 Months
April 97 to Oct 97 - Senior Maintenance Engineer – Mechanical Dept
* Worked since the Grassroots level of the plant.
* Taken active part in Erection, Installation & Commissioning activities of the plant equipments.
* Maintenance of Utilities Compressor, Reverse Osmosis plant, Effluent treatment plant, Material handling equipments, Pumps, fuel handling system, Packing machineries, Hydraulic power packs, rotating equipments, Dust extraction units, Kilns, Blowers, Pneumatic systems etc.
ROOFIT INDUSTRIES LTD, [MOTWANI GROUP A.C SHEET AND CEMENT PLANT], at MIDC, Ratnagiri, Maharashtra state. June 92 – March 97 + 5 YEARS
- June 92 to March 93 – Trainee Engineer of PREMIER PRESSURE PIPES PVT LTD (Sister Concern of ROOFIT INDUSTRIES ltd.)
- April 93 to Mar 94 – Assistant Engineer in RATNAGIRI BUILDING PRODUCTS ltd (After Called as ROOFIT INDUSTRIES ltd.)
- April 94 to Mar 96 – Maintenance Engineer in RATNAGIRI BUILDING PRODUCTS ltd.
- April 96 to March 97 – Assistant Manager – Maintenance in ROOFIT INDUSTRIES Ltd. (formally called as Ratnagiri building products ltd.)
Roles and Responsibilities in Roofit Industries limited
* Taken active part in Erection, Installation & Commissioning activities.
* Cement grinding plant equipments maintenance.
Chemical Plants & Fabricators, Coimbatore, Tamilnadu June 90 – May 92, - 2 years
- Worked as Shift in Charge
ACHIEVEMENTS
* Developed and Implemented Computerized Maintenance Management System –Predictive maintenance, implementing the Computerized Preventive Maintenance schedule in Gujarat Glass ltd.
* ACE Glass containers ltd electrical energy conservation was around 420 to 430 Units per MT of Glass pack before renovation project (2002). By doing required modification on equipments and design changes, Energy consumption reduced up to 290 units pet MT of pack. (Very lowest in HNGIL Group Industries)
* PLC based monitoring and controlling of Reciprocating compressors (17 nos.) (Operation and Safety measures). And Created Utility Equipments PLC control room.
* Installed Variable frequency drive for Reciprocating Compressor (250 KW) and achieved power savings around 1200 Electrical Units/Day
* Completes the Glass furnace renovation activities with Plant equipments modifications within 75 days. (Lowest in South Asian countries)
* KAIZEN award holder of Gujarat glass ltd for doing the continual improvements.
* Promoted by management as engineering head of two glass units of HNGIL Group.
PROJECT EXPERIENCE
* March' 94 to March' 95 as a project engineer in 250 TPD cement plant. - grinding unit. - ROOFIT INDUSTRIES LTD
* Apr 97 to Sep 97 as a project engineer in MADHUSUDAN CERAMICS – fully automated Italian make (NITY) wall tiles plant.
* Oct' 97 to March' 98 in 230 TPD glass plant of GUJARAT GLASS LIMITED for erection of utility & plant machineries, and its commissioning.
* Sep 03 to Jan 04 – Glass plant renovation and up gradation – flint glass furnace renovated from 220 TPD to 350 TPD with boost. Plant upgraded for increased capacity.
* Presently Working in ACE Glass – Nasik Plant for Cold repair of Furnace and Renovation of plant.
EXPERIENCE ON FOLLOWING EQUIPMENTS
* 360 TPD Glass Furnaces – Flint, Amber, Green
* 200 TPD Cement mill, and Ceramic clay ball mills
* Vacuum pumps – Water ring and Hydraulic
* Centrifugal compressors – up to 10,000 CFM
* Reciprocating compressors – up to 2400 CFM
* Multistage centrifugal pumps.
* Air Dryers, and Slurry driers. – up to 14,000 CFM
* Refrigeration units – up to 10 tons
* Roots blowers & Centrifugal blowers up to 50,000 CFM
* 40-ton truck unloader system with Hydraulic power pack.
* Packing machines (Cement, Bottles, Tiles pack)
* Water treatment plants. – up to 2000 lts / hr
* Material conveying systems- conveyor belts, belt and chain elevators, screw conveyors, air slides and apron feeders.
* Pneumatic conveying systems
* Dust collectors
* Forklifts, JCB, Loader Machines & Stackers
* E.O.T Cranes - up to 40 MT
* LT and HT D. G. Sets – up to 3.5 MW
* Natural gas, LPG and furnace oil systems
* Annealing Lehrs, Decorating Lehrs, Kilns
* Effluent treatment plants.
* Furnace service equipments
* Furnace monitoring control equipments
* Fluidized Bed driers
* DCS and PLC based automation systems
* ABB, SEIMENS and AB Invertor drives
* 22 KVA substations and Power house,
* Batch handling systems, (500 TPD) and Hot cullet scrapper conveyors
* CVT and UPS power systems.
* HT transformers, switch gears
COMPUTER SKILL
* Excellent analytical capability by using EXCEL, Microsoft Project
* Extensive user of MFG-PRO (An ERP Package)
* Windows XP and 2003 systems
* Auto cad – 2005 – 2D and 3D Modeling,
* Solid works - 2004
* MS Office'2003 (MS Word, Excel, Power point, outlook, and Access)
* Lotus Notes applications
* FOXPRO ERP Applications,
* Industrial Automation packages – RS Logics, SIMENTEC SCADA Applications
* PRIMAVIRA Project Planner 3.1
STRENGTHS
* Achievement oriented with excellent men management skills.
* Ability to manage the change with ease.
* Ability to manage stress, time and people effectively.
* Self motivated and result oriented.
* Having good organizational and interpersonal skills.
* Effective negotiator and strong communicator.
* Attended GRID seminar (5 days) for improving managerial skills.
* Certified ISO 9001 - 2000 internal auditor,
* Ability to work with employees at all levels as well as outside contractors,
* CPM, PERT techniques user in project planning.
TRAININGS
* Systematic plant maintenance (7 days course) in national institute of industrial engineering - Mumbai.
* Operators and engineers training course for p & c cranes and loaders. In escorts construction equipment limited. – Vadodara, Gujarat
* Operation & maintenance of reciprocating air compressors in ingersoll-rand (India) ltd. Naroda ahmadabad [gujarat] (4 days training).
* Operation & maintenance of centrifugal air compressors in ingersoll-rand (India) ltd. Naroda ahmadabad [gujarat] (4 days training).
* Industrial hydraulic controls in centre for research and industrial staff performance. Bhopal (m.p) (5 days training).
* Proactive reliability maintenance by skf bearings india limited. Chennai. [Tamilnadu] –[4 days programe]
* Creativity workshop by piramal enterprises. Vadodra [Gujarat] - [2 days program]
* 7 habits of highly effective people by piramal enterprises, vadodra (Gujarat)- (2 days program)
* Doing ENERGY AUDITOR certification course by BUREAU OF ENERGY EFFICIENCY - Government of India.
* PRIMAVERA Project planner – CADD Center – Chennai (One week Program)
EDUCATION
* B.E - Mechanical Engineering from Bharathiyar University, Tamilnadu in1990.
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BE. Professional with 15 + Years of Sound Exposure in Project management, Engineering services, utility Operations, Erection, commissioning & Management
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