Resume - "Rotating Equipment Engineering Specialist" with 17 years experience in refinery...

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Resume #48257

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Education: B. E. (Mechanical) - August 1991, from Saurashtra University, India.

Experience summary

17 years of experience in the field of rotating equipment for vibration diagnostics, reliability improvement, troubleshooting, maintenance support and revamp jobs for the LNG plants, refinery, petrochemical plants and related utilities. I have worked with steam turbines, gas turbines (Frame 5, 6 & 7), compressors (centrifugal, reciprocating & screw), pumps (API - single stage & multi stage & PD type), fans, motors, expanders, generators, gear boxes and extruder.

Employment record:

Sept. '05 onwards - Rotating Equipment Engineering Specialist*,
RasGas Company Limited, Qatar. (QP - Exxon Mobil joint venture).
*Promoted from Rotating Equipment Engineer on March 2007.

Sept. '01 to Aug '05 - Rotating Equipment Engineer,
National Methanol Company, Saudi Arabia. (Sabic - Celanese joint venture)

Sept. '95 to Aug '01 - Deputy Manager* - Rotary Equipment Group,
Reliance - Refinery and Petrochemicals, India. * Promoted from Asst. Manager on Aug. '98.

Sept. '91 to Aug '95 - Assistant Engineer* - Mechanical,
Tata Chemicals Limited, India. * Promoted from Trainee Engineer on Sept. '92.

Software proficiency:

* Microsoft Office package, SAP R/3 ( PM & MM modules ), Meridium, Ramis etc.
* Vibration monitoring software: Bently Nevada DM 2000, System 1 & CSI.
* Plant performance monitoring - Pi, Aspen, DCS (tdc3000), Flex ware etc.

Personal details:

Full name Rajani Rajeshkumar Gopaldas.
Birth Date 17.03.1971, Jamjodhpur, India.
Passport Indian, Z 1029722, valid till 26.03.2016.

Skills:

- Troubleshoot rotating equipment and its related issues.
- Vibration diagnostics of various rotating equipment.
- Risk analysis and decision making for rotating equipment fitness.
- Leading multi disciplinary team for Root Cause Analysis.
- Decide optimum maintenance requirement for rotating equipment.
- Provide refurbishment plan and quality plans for rotating equipment.
- Inspection of rotating equipment during turnaround and overhauls.
- Monitor rotating equipment and related auxiliaries performance.
- Provide input for de-bottlenecking projects and expansion projects.
- Familiar with prevailing API standards related to rotating equipment.
- Identify bad actors and initiating actions for improvement.
- Optimise alarms and trips requirement for machinery protection.
- Commissioning and start up assistance to projects group.

Experience at RasGas from 29.09.05 onwards:

RasGas Company Limited operates and maintains gas processing and liquefaction facility with total capacity of 21.0 Million ton per annum. Product includes LNG, Sales Gas, LPG,
Condensate, and Sulphur.

* Surge verification tests for fuel gas and off gas compressors.
* Coordinated torsional vibration measurement and stress measurement tests for fuel gas compressor and implementing modifications.
* Resolving Off gas compressor high vibration problem. Reconditioning of the rotor at
Mitsubishi - Japan and witness test.
* Participated in major overhaul of "Frame 7" Gas turbines and rotor replacement for the Train 2 Propane compressor in 2006.
* Turnaround jobs for Tr. 3 including PR compressor rotor replacement in 2007.
* Coordination with General Electric for Long Term Service Agreement for gas turbine related issues like call of orders, compensation, TILs etc.
* Established Flex ware programme for compressors performance monitoring.
* Provide design input to Project Management Team and ExxonMobil for reliability enhancement of rotating equipment.
* Prepared work scope for repair of compressor rotors, dry gas seals etc.
*Critical spares review and advice for the additional spares requirement.
* Initiating warranty claims as required for the newly commissioned facilities, coordinating improvements and tracking its progress.
* Raising "Management of change" requests and also providing support for MOC
raised by others pertaining to rotating equipment.
* Participating in "Criticality Assessment Study" and deciding "Equipment Strategy"
for maintenance of rotating equipment.
* Auditing storage condition for spare rotors and raising corrective actions.
* Mentoring trainee engineers and junior staff.
* Monitoring Dry Gas Seals performance and assuring its reliability.
* Major overhauling and reliability improvement for "hydraulic turbines".
* Troubleshooting "Higher load tunnel temperature" with GE design and installation team.
* Worked in NGL unit for frame 5 turbine related issues, torsional vibration of VFD, expander trip analysis and pump seals replacements.
* Surge verification tests for fuel gas and off gas compressors.
* Conducting interviewing Rotating Equipment Engineers.

Key achievements RasGas:

* Successfully implemented reliability improvement project for three off gas compressors
* Reliability improvement in Glycol circulation pumps through various upgrades in material and design.
* Resolving coupling failure issue for Fuel Gas Compressor by reducing torsional vibrations.

Experience at IBN Sina from 22.09.01 to 28.09.05:

Ibn Sina is a joint venture of SABIC and Celanese - USA to produce petrochemical products,
MTBE and Methanol with 1.0 Million ton per annum capacity, each.

* Supervise activities of rotating machinery technicians for major jobs. To train and develop Machinery technicians and junior engineers.
* Visual inspection, Boroscopic inspection, Alignment checks, NDT coordination and clearance checks etc for various rotating equipment.
* Initiate and maintain comprehensive maintenance records.
* Providing planning support for the plant turn around jobs.
* Deciding maintenance intervals for overhauling and inspections.
* Specifying scope of work and witnessing machinery refurbishment from outside shops for quality control.
* Maintaining plant interruptions and Mechanical failure log.
* Optimising Preventive Maintenance interval for reciprocating compressors
(Hydrogen duty and Feed Gas duty).
* Vibration diagnostic using CSI vibration analysers and online vibration monitoring utilising Bently Nevada "Data manager 2000". Balancing of rotors (Field balancing and Shop balance witness).
* Monitor critical turbo machinery performance and suggest necessary corrective actions for improvement.
* Established lube oil analysis program and suggesting the corrective action.
* Thermography for some problematic equipment - as required.
* Assist in selection, installation and commissioning for the new rotating equipment as per prevailing standards.

Key achievements at Ibn Sina:

* Managed major overhaul jobs of 20 MW Product gas compressors and GE Frame 5
gas turbine in record 11 days to reduce Turn Around duration.
* Extensive repairs and overhaul of 30 MW steam turbine (Synthesis gas compressor drive) including weld repair of nozzle block and casing.
* Inspection for various repair jobs with Elliott - UK, Dresser Rand - France, Man Turbo -
Germany, GE - Saudi Arabia and Siemens - Germany.
* Participated in de-bottlenecking study for methanol plant and initiated up-grade of
30 MW synthesis gas compressor internals.

Experience at Reliance from 30.08.95 to 13.09.01

Reliance operates a 650,000 bpd Oil refinery at Jamnagar, which is world's third largest refinery. I worked for 4 years at this massive Jamnagar complex. Reliance also operates a gigantic petrochemicals complex at Hazira (Surat), which has Cracker. PP, PE, PTA, PVC and
MEG plants. I worked for 2 years at Hazira Petrochemicals Complex.

- Commissioning and start up assistance:
- Performing mechanical checks and following up testing,
- Completing check lists and punch lists and
- Overcome teething troubles for new Rotating Equipment.
- Review of Data sheets and Design Specifications as per relevant API codes for new pumps and selection of the same.
- Performance Monitoring of Critical Turbines and Compressors.
- Online (Bently Nevada - DM 2000) and Offline vibration monitoring (CSI RBM ware)
of rotating equipment.
- Following up action items of rotating equipment audits.
- Inducting "Best Practices" to the system and follow up implementation for the same.
- Provided turnaround support to various Plants like FCC, Aromatics, CDU,
Polypropylene etc for major overhauling of rotating machines like Wet Gas
Compressor (MHI make), FCC Expander (Dresser) and Recycle Compressor (GHH).

Key achievements at Reliance:

- Resolving vibration problem in ship loading pumps and cooling water pumps by cutwater clearance changes, bull-ring insertion and de-staging.
- Testing and evaluating various liquid fuels available in refinery for Gas turbines (GE
Frame 6). Result of the study was saving in fuel cost with sustained reliability.
- Identifying failure cause and implementing modification for screw compressor in
LPG service. This was established to be design problem and free replacement compressor units were received from the vendor.
- Root Cause Analysis for increasing vibration trend in 33 MW Turbo Generator and giving recommendations for reliability improvement. This study highlighted importance of maintaining extraction flow rates.
- Successful and safe commissioning and start up of the Jamnagar refinery complex and Hazira Petrochemical Complex.

Experience at Tata Chemicals from 04.09.91 to 28.08.95:

Tata Chemicals Limited is a part of India's No. 2 Private sector TATA Group. Job exposure included the following.

* Major Overhauling of heavy rotating equipment like Steam turbines, compressors and multistage pumps.
* Established lube oil analysis program.
* Provided proximity probes for 11 MW steam turbine.
* Commissioning of 17 MW Siemens-BHEL steam turbine generators.
* Installation and commissioning of Atlas Copco screw compressors.
* Spares review for all rotating equipment.
* Commissioning of new turbines, pumps and fans.
* Troubleshooting for CO2 compressors and its turbines.
* Suggested and implemented upgrade of ID fans for boilers.
* Rotor replacement and in situ balancing of FD fans for boilers.
* Submitting assurance claims for various machinery failures.

Key achievements at Tata chemicals:

- Upgrade of 11 MW ABB - Borsig steam turbine rotor and guide blade carrier, which brought down steam rate by 5%.
- Replacement of reciprocating air compressors with screw compressors in instrument air service for better reliability.
- Establishment of Vibration Monitoring programme including machine configuration, deciding routes and establishing monitoring frequency.

Papers presented:

* "Bearing modification in centrifugal compressor to improve reliability of Methanol plant": at ROTATE - 2003 conference in Dubai.
* Turbo machinery overhaul scheduling and MTBO for Methanol and MTBE plant presented to Sabic Rotating Equipment Committee - 2004.
* "Resolving coupling failure issue in Fuel Gas Compressor" - presented to 3rd
Engineering Forum -2006, organised by Qatar Gas Company.
* "Reliability improvement for off gas compressors" - presented to interdepartmental conference at RasGas in March 2007.
* "Dry gas seal application and reliability improvement, for gas plants" - presented to
"Rotating Equipment" conference in March '07.

Training Courses and conferences Attended

* Vibration Analysis - 1 & Field Balancing by Entek IRD, India.
* Passed Vibration Analyst (Category 2) exam in 2006 organised by Vibration Institute of USA. I am also a member of ASME.
* "State of Art Technology Conference" for Gas Turbines - 2000 organised by General
Electric at Mumbai, India.
* "Dry Gas Seals" design and maintenance by John Crane for at Jamnagar, India.
SAP Plant Maintenance Module by M & M consultant at Jamnagar.
* ISO 9001 Implementation training by Lloyd's (LRQA) at Jamnagar.
Process Automation (DCS training) by Tata - Honeywell Pune, India.

* Participated in Rotating Equipment Predictive Maintenance Conference - 2002, and
Rotating Equipment Technical Exchange Meeting - 2004 organised by Saudi Aramco at Saudi Arabia.
* "PHA (Process Hazard Analysis) Leadership training course" by ABB-Eutech at Jubail,
Saudi Arabia.
* Middle East "Petrotech - 2003" conference at Bahrain.
* Sabic Technology Meet -5 & Sabic Technology Meet -6 conferences at Jubail, Saudi
Arabia.
* Root Cause Failure Analysis and Contamination control for rotating equipment - by
IIR at Dubai.
* Process Information (PI) system training course organised by Sarwani system, Bahrain.
* "Compressor performance monitoring" by Flex ware organised at Qatar.
* "PROACT - Root Cause Analysis" training by Meridium at Qatar.
* "Risk Analysis and Management - Technical level" training by Exxon Mobil at Qatar.
* "Rotating Equipment 2006" conference and training classes at Malaysia.
* "Helicopter underwater escape" and "Sea Survival" trainings on Nov. 06 from Venture
Gulf Training Center, Qatar.
* "Rotating Equipment - Middle east" organised by IQPC oil & gas in March 2007 at Abu Dhabi.
* "Diagnosis of Engineering Failures" training course by "Shell Global Solutions" in May 2007 at Kuala Lumpur, Malaysia.

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