Resume - Experience of Ammonia / Urea Operations and process engineering

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Resume #49147

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Objective To Work as Technical Services Manager in large (PETROCHEMICAL / FERTILIZER / POWER PLANT )
Experience ( TOTAL 16 YEARS IN OPERATIONS / PROCESS ENGINEERING OF AMMONIA, UREA & DAP FERTILIZER PLANT)

1999- PRESENT (May 2006) FAUJI FERTILIZER BIN QASIM CO.

POSITION Staff Engineer ( PROCESS ENGG) Ammonia / UREA / DAP FERTILIZER Complex

Responsibilities included
Summary of Major Duties & Responsibilities

* To plan, direct and participate in providing process technology related services for the plant and.
* To initiate studies, conduct process audits and recommend plant modifications to improve efficiency, productivity, safety, cost savings and technology updates.
* To provides process design and engineering for plant modification projects. Reviews plant operating data on a daily basis and advises on optimization of process operations.
* Design and implement special testing programs as necessary to anticipate, evaluate and resolve process problems.
* To participate in HAZOP studies for all proposed plant modifications with representatives from operations, maintenance, safety and inspection.
* Participates in HAZOP report preparation and recommendations.
Performance evaluation of centrifugal compressors, heat exchangers, pipe and fittings, pumps, tanks, Steam & Gas turbines, Control valves, vessels, pressure relief and pressure protection system
* Evaluate requests for plant modification, revamping, de-bottlenecking; recommends appropriate solutions and proposes changes as necessary; gather, researches and analyze pertinent data and information and prepares recommendations with supporting technical data.
* Prepares Process Flow Diagrams, Energy and Material Balance Tables, Piping and Instrumentation Diagrams. Conducts process simulation on computer using standard software packages.eg Hysis, Engineering Aid, Process Tools, Win Sim etc.
* Prepare process data sheets for equipment and instruments. Participate as a functional member of HAZOP (Hazard & Operability) and HAZAN (Hazard Analysis) review teams.

Provide technical support to Projects on design matters during detailed engineering, procurement, fabrication, testing, installation and commissioning stages of projects, which often involves site visits.
* Prepare and presents technical papers to Line/Senior Management from time to time to promote designs and / or strategies.

Inspects Contractor, Consulting Engineer and Vendor premises and witness Factory/Site Acceptance Tests, as required.

Participates as a member of Health, Safety and environmental review team.
* Implementation of Process Safety Management (PSM) principles for identification, understanding and control of Hazards.
* Management of Process Safety in Operation, maintenance and in process modifications.
* responsible for the enforcement of safety rules and regulations, maintaining safe working conditions, and immediately correcting reported or recognized unsafe acts or conditions affecting personnel and facilities. To ensure that adequate training is conducted.
* Implementing Process Safety Information, process Hazards Analysis, Operating procedures, pre-Start Up safety review, Mechanical Integrity, Safe work practices, Management of change, Incident Investigation, Emergency planning and response, Compliance Audit, Training of employees and contractor control.
* Developing and implementing plant operating procedures and check-lists
* Enforcement of safety rules and regulations and maintaining safe working conditions.
* Budget preparation and monitoring
* Staffing and performance evaluation.
* Planning routine and Turnaround maintenance jobs and execution.

GENERAL ELECTRIC CO. USA incorporated
POSITION OPERATIONS SUPERVISORY ENGINEER
I remained assigned at Riyadh Power Plant for the supervision of operation and Maintenance planning of combined cycle power project 1200 MW, comprising of GE frame-7
gas turbines and Heat Recovery Steam generators, steam turbines, water treatment, etc.

1990¡V1995 FAUJI FERTILIZER CO. SADIQABAD
AMMONIA UREA PLANT

POSITION Shift In-charge / Superintendent

Responsibilities / Job Description
Operation supervision of Ammonia plant, comprising of Primary and secondary reformers, HTS,LTS converters, CO2 removal Benfield system, Methanator, s-200 synthesis converters waste heat boiler, large steam turbines and gas compressors etc in a cost effective manner following standard operating procedures.

Stabilization and adjustment of operating conditions. Preparing technical performance report of plant equipment's..
Start-up / Shut down of whole plant and maintenance planning
Writing Operating procedures & checklists review and modifications.
Coordination of Maintenance activities
Training of Operating staff.
Annual turnaround maintenance jobs planning & execution
Responsible for developing daily and annual maintenance jobs.
Responsible to ensure environmentally sound, safe and healthy working in the production function.
Karachi Nuclear Power Plant Karachi

Nov 1988 to Oct 1991
Trainee Engineer FAUJI FERTILIZER CO. SADIQABAD
AMMONIA UREA PLANT

Education
1987 N.E.D Engineering University KARACHI
* B.E Chemical Engineering in First Class

Computer literacy * Can work with modern P.C & Software's including
HYSIS process simulation software
Engineering aid for sizing of lines, flow orifice
Process Tools for sizing of pumps, compressors, control valves, etc
Hazard pro-6 for HAZOP analysis
MS office 2005
Primavera for project planning
Windows XP
Lotus, MS Project-2000
Distributed control system simulation software by Bude.
Skills * People handling skill
Good Coordination skill
Good interpersonal and employee skill
Outsource management skill
Comprehension of financial alpacas„X

Professional courses „X Team Work
Problem solving and decision making
Leadership skills
Communication & writing skills
Effective presentation
„X Basic management
„X Integrated Management system
„X Internal audit for ISO-9001, 14001, 18001 certification
„X Boiler operations & Maintenance
„X G.E Mark-V controls system by LASMO OIL PAK.
„X PC Operation

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