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Resume #4944

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PROFESSIONAL EXPERIENCE

Archirodon Construction (Overseas) Co. S.A. July 2003 - till date
Senior Instrumentation & Control Engineer

The company is a leading construction company in the world with branches in over 20 countries. The company has been behind the construction of almost all the ports in the Middle East and specialized in all kinds of civil works and electro-mechanical works on large scale sector.

Project: Topside facilities to the Multi-Products Berth at Mesaieed Ind. City, Qatar
Duration: July 2003 - till date
Description:
* The work under this contract includes survey, detailed engineering, procurement, installation and commissioning of the topsides facilities to the multi-products berth for the export of crude oil, Naphtha, NGL C5+, etc at Mesaieed Industrial City in Qatar.
* Replacement of existing SCADA control system with new DCS control system in the new Terminal Control Building
* Replacement of existing PCS system with new PLC system for the crude oil tank farm and ARAB-D Condensate tank farm including interface with the existing tank gauging and pumps vibration monitoring systems.
* A new ESD system and F&G system including all field F&G sensors and transmitters and interface them with the master DCS system
* Supply of two new metering system and upgrading the existing five metering system along with the new metering panel & PLC system.
* Installation, Testing & Commissioning of new CCTV system, PA/GA system, Fire Monitoring & Fire Foam System.
* Installation, Testing & Commissioning of Five Loading Arms for Crude Oil and NGL and associated control systems in the new Local Control building.

My responsibilities:
* Deputed as Section Leader of the Instrumentation and Control Division
* Responsible for survey, detailed engineering, procurement, installation, testing and commissioning of complete instrumentation and control system in the project.
* Study and evaluate the contract specifications and drawings, selection of suitable PLC/DCS system, field instruments and all other materials, process the Qatar Petroleum's approval, and procurement of the same
* Carrying out on-site supervision for the installation of impulse tubing, calibration, testing, installation and commissioning of all field instruments, F&G sensors and transmitters, CCTV system, Telephone System, ESD system, communication equipment, Public Address / General Alarm system, etc.
* Preparing P&ID¡¦s, Instrument schedule, cable schedule, cable routing, Instrument Loop Diagram, Control Schematics, Wiring Diagram, Input/Output allocation table, control philosophy of the system based on the process requirement, Flow chart, Workstation mimic displays development, and Ladder Logic diagram development, etc.
* Supervising the installation of control panels, instrument & control cables, Fiber-Optic Cables, Patch panels, termination, loop checking, pre-commissioning, functional testing and commissioning of the same
* Preparing various documents and manuals such as field instruments calibration forms, Quality Control manuals, Testing & Commissioning procedures, Various Checklists for plant start-up and shutdown activities and other related documents required for the initial acceptance inspections

Saudi Archirodon Ltd. April 1999 - July 2003
Instrumentation & Control Specialist
Instrumentation & Control Engineer

Projects Handled

Project: Upgrading the Reverse Osmosis Units and its support Facilities
Duration: June 2000 - September 2002
Description:
* Upgrading the R.O. units and its Support Facilities, which consist of construction of three complete new R.O. units and upgrading the existing four units
* Constructing two new pretreatment plants and upgrading two existing pretreatment plants
* Upgrading two pump stations and drilling eight new deep wells
* Upgrading the PLC control system (Siemens S7 series) associated with each of the above

My responsibilities:
* Deputed as Section Head of the Instrumentation and Control Division
* Responsible for design verification, preparing diagrams for various layouts and installations
* Study and evaluate the contract specifications and drawings, selection of suitable PLC system, field instruments and all other materials, process the Royal Commission approval, and procurement of the same
* Carrying out on-site supervision for the installation of impulse tubing, calibration, testing, installation and commissioning of all field instruments such as pressure, temperature, level, flow indicators, transmitters, switches, analyzers (chlorine, pH, ORP, conductivity, H2), Motor Operated Valves and Flow Control Valves (Electro-hydraulic), etc.
* Preparing Instrument Loop Diagram, Control Schematics, Wiring Diagram, Input/Output allocation table, control philosophy of the plant based on the process requirement, Flow chart, Workstation mimic displays development, and Ladder Logic diagram development
* Supervising the installation of control panels, instrument & control cables, termination, loop checking, pre-commissioning, functional testing and commissioning of the same
* Preparing various documents and manuals such as field instruments calibration forms, Quality Control manuals, Testing & Commissioning procedures, Various Checklists for plant start-up and shutdown activities and other related documents required for the initial acceptance inspections

Project: Modifications of Industrial Waste Water Treatment Plant.
Duration: Aug. 1999 - June 2000
Description:.
* Project was undertaken to do modifications on Industrial Waste Water Treatment Plant, which consist of construction of four new multimedia territory filters, a PLC system (Quantum series from MODICON) to control the automatic backwashing system for these new filters as well as existing eight filters, thereby increasing the capacity of two pump stations including the complete modifications on power and control system and upgrading the chlorination system

My responsibilities:
* Preparing P&I diagrams and detailing out various layouts and installations
* Studying and evaluating the contract specifications and drawings, selection of suitable PLC system, field instruments and all other materials, process the Royal Commission approval, and procurement of the same
* On-site supervision for the installation of impulse tubing, calibration, testing, installation and commissioning of all field instruments, modifications to existing power supply panels, preparing marshalling cabinet wiring table
* Preparation of Input/Output allocation table for PLC, control philosophy, Flow chart, Workstation mimic displays development and Ladder Logic diagram development
* Inspection of the materials received on the site from the suppliers, to carry out off-site inspections and co-ordination among civil, electrical and mechanical engineers
* Supervising the installation of control panels, instrument & control cables, termination, loop checking, pre-commissioning, functional testing and commissioning of the same
* Preparing all documents, manuals and checklists required for the plant start-up and shutdown activities, as well as for the initial acceptance inspections

Project: Seawater Cooling System Expansion Project (Phase - 2)
Duration: April 1999 - June 2000 & July. 2002 - ongoing
Description:
* It is the World biggest Seawater Cooling System Expansion Project
* The expansion consists of fourteen new Seawater Pumps from Ebara Japan (13.5m3/sec. capacity fitted with Mitsubishi synchronous motor 1900 kW, 4.16kv) controlled by a Local Control Panel dedicated to each pump, seven new Drum screens (Bracket & Greene, UK) controlled locally by a Allen-Bradley PLC system, Four chlorine production trains & their associated pumping station from Mitsubishi, controlled locally by ABB AC-160 & AC-70 PLC system and Electrical substation (Westinghouse) for all the Phase-II equipment controlled locally by a Modicon PLC provided with two additional internal network of GE-Multilin Relays network (RS-232/485) and Cutler-Hammer WPONI, IPONI devices connected through a Gateway to BM-85 Multiplexer
* All the Local Control Panels and PLC systems are connected to a centralized DCS System (ABB AC-450 Master System) through remote I/O cabinet, Modbus Communication, Advant Fieldbus communication and Modbus Communication.
* Apart from the above, there are many standalone equipment & their controls including 50 Ton Gantry Crane controlled by Siemens PLC, Trash Rack & Workshop Cranes, controlled by Siemens PLC and Cathodic Protection System controlled & monitored by Cylon Controls CU & RMU system

My responsibilities:
* Solely responsible for the entire Instrumentation and Control section
* Studying and evaluating the contract drawings and preparing the shop drawings for the installation of instrumentation and control related items
* Design and develop the operating philosophy of various control system and engineering the interface with the DCS
* Coordinating with various PLC vendors such as Allen Bradley, Modicon, Siemens and ABB to have a complete workable control system
* Preparing cable schedule, Instrument Loop Diagrams, Control schematics, Wiring Diagram, Functional block diagrams and flow diagrams for the complete interface of seawater cooling system (including pumping station, drum & bar screens, wash water system, chlorination plant, electrical sub-station) with DCS
* Review of instrument catalogues and procurement of the same as per requirement of Royal Commission
* Supervising the team of technicians and electricians in installation of field instruments, calibration, testing, installation of cables, termination of cables, loop checking
* Planning & scheduling day to day construction activities, handling manpower and material management, preparing daily activity reports and reporting to the management
* Designated Team leader for the Testing & Commissioning for the complete project, which involves various activities such as inter-department coordination, scheduling & performing the pre-commissioning and commissioning activities, providing training of all installed equipment & control systems, and preparing of handing over documents and related files

Zamil O&M Co. Ltd.
Technical Service Supervisor July 1996 - April 1999

Roles & responsibilities:
* Supervising the Operation and Maintenance of World biggest Seawater Cooling System
* Supervising a team of Technical Support Engineers, Planning & Scheduling Engineers, Computer Engineers, QA/QC Inspectors, Computer programmers and operators
* Study, evaluate and modify the existing instrumentation system for easy interface with ABB Distributed control system
* Prepare Input/Output list, feasibility report, review application engineering and assist ABB in mimic displays development
* Controlling, planning & scheduling the preventive maintenance program
* Coordinating work authorizations, labor and cost estimates, maintaining progress status and providing technical assistance on the execution of major works under way within the System
* Preparing subcontract packages, technical procedures and O&M manuals
* Carrying out all technical inspections of all major works carried out in the system
* Providing engineering advice and consultations

NAFA Maintenance & Services
Instrumentation Engineer June 1993 - Jan. 1996

Roles & responsibilities:
* Team member in the Electrical & Instrumentation section of of Seawater Cooling System
* Supervising a team of Technicians in the day-to-day maintenance of all types of instruments and its associated circuits and panels placed in pumping station, chlorination systems, turbines and control related equipment
* Guiding and assisting the technicians with trouble shooting, calibration and repair of all instrumentation systems
* Operation and maintenance of RTU's placed in 33 outstations in the open canals, which read information from transducers and transmit to the central control room by telemetry system
* Preparing daily task schedule, and preparing and submitting periodic reports to the management

EDUCATION

Bharathiar University, Coimbatore, India 1991
B. E. - Instrumentation & Control Engineering

PROFESSIONAL DEVELOPMENT

* Undergone Operation & Maintenance Training in ABB Instruments by ABB
* Operation & Maintenance Training in ABB DCS by ABB
* Training in Siemens PLC-S7 - Engineering, Programming, Testing & Commissioning by Siemens

COMPUTER KNOWLEDGE

* Completed Honors Diploma in Computer Science from Lakhotia Computer Center, Calcutta in 1993
* Undergone an Advance Diploma course in RDBMS from Software Technology Group, Coimbatore in 1996
* Proficient with the use of Windows, MS Office and the internet
* Knowledge of AutoCAD, Primavera and all kinds of Application Software

STRENGTHS

* Strong knowledge of engineering, construction, testing & commissioning of all kinds of Instrumentation & Control Systems
* Knowledge of Engineering, Programming, testing and commissioning of PLC & DCS systems
* Worked on multiple projects simultaneously effectively handling teams to deliver positive results
* Strong at understanding the working of systems and implement them accordingly
* Good team leader with strong communication and inter personal skills

PERSONAL DETAILS

Date of birth: 23rd May, 1970
Marital status: Married
Languages known: English, Hindi, Tamil, Malayalam and Arabic

PREFERRED LOCATION

No location constraints, willing to relocate to any city or country

REFERENCES

Available on request

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