Resume - project and process engineering, erection and commissioing, trouble shooting, ap...

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Resume #50306

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Senior to middle level positions in Process / Project Engineering, Erection & Commissioning, Project Execution with reputed petrochemical, oil and gas plants / projects.
PROFESSIONAL PROFILE
▪ Over 12 years of rich experience in Erection & Commissioning, Process Engineering, Project Execution,
Co-ordination in the Chemical industry.
▪ Demonstrated abilities to enhance the production process operations optimize resource & capacity utilization; escalate productivity & operational efficiencies & using ASPEN.
▪ Pivotal in effectively managing plant expansion/up gradation projects, modification of equipment etc.
across the career span.
▪ Knowledge of ISO & Chairing HAZOP meetings, Worked under close liaison with concerned Project Manager.
▪ Astute leader with ability to motivate teams towards surpassing their performance levels.
▪ Excellent planning, organizational and interpersonal skills.
▪ Working as Sr. Process Engg for ORYX GTL Project, on last project as Sr. Project Engg/Commissioning with
TECNIMONT for POLAND project.

AREAS OF EXPOSURE & EXPERTISE
▪ Erection, Commissioning, Plant Operations, Production planning & Control.
▪ Perform pre-bid engineering, estimate man-hours & provide required inputs for bid preparation.
▪ Carry out allocated duties related to the preparation, checking & issue of Process Engineering deliverables.
▪ on award of project develop basic procedures for commissioning activities, procedures & calculations for start ups.
▪ Monitoring, controlling plant through DCS operation, assisting in effective handling of emergency situations.
▪ Analysis of process problems & troubleshooting, study trends and reports of history to gather more information.
▪ Close coordination with service departments for predictive, preventive and breakdown maintenance.
▪ Prepare Operating Manual & support during commissioning, performance run & Operation.
▪ Provide input for the development of the Planning Package and project progress reporting.
▪ Contact vendors & contractors for engineering as well as construction, monitor project progress.
▪ Identify modifications in operation and facility itself, build cohesive team by team work & support.

Process Engineering
▪ Develop Procedures for Precommissioning / commissioning based on scope of work, subsequent client's clarifications & site visit.
▪ Develop Heat & Mass Balance as required, using Aspen for calculations and performance.
▪ Develop Data sheets, PFD's, P&ID's.
▪ Equipment & instrument specifications. Aware of API 520 and 521 codes.
▪ Monitoring production processes and identifying deviations, if any.
▪ Developing new processes, modifying existing ones to escalate productivity and de-bottlenecking the process plant & get it incorporated in P&id's and documents.
▪ Provide technical guidance & support to the unit, and TQM, ISO, PSM meetings.
▪ Preparing new standard operating procedures (SOP's) & HAZOP study and analysis.
Project Execution & Project Management
▪ Undertaking design as well as defining layout for installation & commissioning of new plants, modifications in existing plants as part of plant expansion/ up gradation initiatives.
▪ Ensuring execution of projects on time and as per predefined cost parameters, timely and safely.
▪ Identify areas of improvement & recommending process modifications & equipment handling to enhance operational efficiencies of equipment and facility.
Quality Assurance/ Cost Reductions
▪ Ensuring quality of products through implementing latest testing methods & lab instruments.
▪ overseeing the implementation of HS&E initiatives across the plant and ensuring flow of operations as per set environmental stipulations.
▪ Implement measures to maintain & meet ISO quality standards & specifications.
▪ Advise on system & process changes for qualitative improvement & energy conservation, Exposure to risk analysis methodology for chemical industry.
▪ Monitor & optimize resource utilization and safety of the shift crew & equipment well versed with Hazop compliance.
CO-ORDINATION
▪ Interfacing with Purchase Dept for on time procurement of material & resources.
▪ Coordinating with other Depts. for troubleshooting and preventive/ breakdown maintenance of plant &
equipment to keep downtime minimum.
▪ Coordinating with marketing dept Meeting stringent production delivery deadlines.
DOCUMENTATION & REPORTING -
▪ Prepare Production Planning & Performance Reports of the plant; continuous improvements, new development, Prepare costs reports on spare parts, labour and machines for resource planning budgeting, scheduling and executing preventive/predictive maintenance activities.

ORGANISATIONAL EXPERIENCE

March 06: Worley parsons, Australian Firm.

I am working as Sr. Process Eng for projects; ORYX GTL Project with GTL Technical Team to support Project management team. The project involves the construction of the world's largest &
most advanced GTL plant. The facility will yield 34000 barrels of GTL fuels/day but there are plans of expansion to 120000(bpd).Oryx GTL will use about 330-million Ft3/D of lean natural gas which is having very less Sulphurcontent & thus makes environment friendly fuels i.e. petrol / Diesel, LPG
and Naphtha too.
▪ I am active member and take part in precommissioning/commissioning, supervising, Co-coordinating with Technip & Sub contractors, project management & executing jobs of projects.
▪ Pre punches / punching, back punching, reviewing and discussing issues in field as well as in meetings.
▪ Inspection of vessels/equipments, driving systems initially to RFC to RFO levels followed by RFSU.
▪ Do calculations for equipments using Aspen for their performance & efficiencies, Basic Eng based on data sheets available for Mass & Energy balance & use Aspen process explorer and LIMS for data.
▪ Member of HAZOP study & chair weekly meetings for new revisions and modifications in HAZOP'S.
▪ Check Triconix and Foxboro SYS and histories to know the initiator for trouble shooting and tracing the root causes of trips and logic and interlocks failures and problems.
▪ Make reports and advices to Operation dept and inform head of operations and technical service.

Oct 04 to Oct 05: Tecnimont, Italian EPC firm.

I worked as Sr. PROJECT ENGG for Precommissioning / Commissioning for POLAND PKN ORLENE.
▪ Perform & estimate man-hours and thus provide required inputs for bid preparation.
▪ on award of project perform as under. Main function is to develop Data sheets, PFD's, P&ID's, basic procedures for commissioning activities, procedures & calculations for start ups.
▪ Prepare Operating Manual & support during commissioning, performance run.
▪ Responsible for providing Process engineering support to production, plant performance monitoring, debottlenecking and process improvements.
▪ Knowledge of ISO & HAZOP, Worked under close liaison with concerned Project Manager*
▪ Provide input for the development of the Planning Package and project progress reporting.
▪ Monitor and Control man-hours to ensure that the job is finished within budgeted man-hours.
▪ Worked for BAROUGE Abu Dhabi PE Project, as well as AUSTRIA PE Project. Worked in POLAND site for
Petrochemical project in PLOCK for PP Basell Spherical & PE Bassell Hostalen Tech.
▪ Carry out duties related to the preparation, checking and issue of Process Engineering deliverables. This includes site visits as required & close coordination with other Engg disciplines, Reporting to H.O.D.
▪ During tendering stage, review enquiry documentation from client together with Scope of Work raise queries where there is lack of clarity, interface with other disciplines to ensure integration of activities and finally provide Process inputs during bid preparation.

October 01 to July 04: UNILUBE Refinery, A vista technology/Onyx Engg (USA)

In Saudi Arabia, our products were Base oils of diff Viscosities & colour, Naphtha, Gas oil, Kerosene,
Asphalt, wide cut oils, specialty light oils.
▪ Employed as a Boardman & was promoted to Production Engg after commissioning completion.
▪ Full knowledge of Viscosity Breaking Unit (VBU) by virtue of vacuum distillation & Catalytic cracking.
▪ Hands on Expertise & exposure with Absorption/Stripping Columns, Evaporators, Naphtha/LNG/LPG
Fired Heaters & Burners, Steam / Condensate systems.
▪ Fully Acquainted with Operations of High Speed Pumps, Submersible Rotary pumps, High-speed vacuum pumps & Boosters, Refrigeration Unit, Mycom High Pressure Compressors.
▪ Eloquent with Studies of Trends and Graphics for Better understanding of Problems & Troubles shoot them & report to Production Head.

May 00 to Oct 01: COMRIENT - Italy in Saudi European Petrochemical Company

ASABIC affiliates Called IBNZAHR, Polypropylene Plant UNIPOL Tech. USA. As a Start-up Specialist. Having two trains of 260 Kta each.
▪ Have worked in Fluidised Reactor & Compressor, Recovery units, Dryers for N2, Dryers of Propane,
Ethane & Sulphur removers, Their Regeneration cycle & loops.
▪ Conveying systems for pellets of both lean and dense phase using ARZEN compressors.
▪ controlling all Parameters of Unit Process & Operations by DCS from Honeywell TDC 3000.

▪ Eloquent with Pre Commissioning & Commissioning activities, in preparation of various systems/Equipments in order to ensure their Readiness to receive Raw Materials.
▪ Also Have "Hands On" Exposure in pre start-up and start-up activities.
▪ Proficient in SOP preparation of various areas of plant (Reactor, Vent recovery, Purification).

Nov 96 to May 00: Reliance Industries Limited, Fortune 500 Firm of INDIA in oil & Gas.

▪ Employed as a BOARDMEN on YOKOGAWA CENTUM.
▪ Worked and involved in commissioning of Polypropylene plant UNIPOLTechnology, Gas Phase -
USA, Having two trains of 320 Kta each.
▪ Participated in Control Loop & Interlock checking, Prepared Standard operating procedures (SOP) of the Diff. unit Operation and processes.
▪ Expert and Fluent with Operation of DCS of YOKOGAWA CENTUM.
▪ Well experienced with Fluidised Reactor and handling of Teal catalyst.
▪ Exposure of working daily with multinational Technocrats & problem solving after studying the nature and behaviour of problem.
▪ Checking all important trends and graphics & alarms & bring into notice any abnormal behaviour and alarm to suptd.
Oct 93 to Nov 96: Reliance Industries Limited, a Fortune 500 Firm in OIL and End use.

▪ Employed As a Production shift operator.
▪ Worked in Polyethylene plant (DUPONT-Canada) technology had two trains of 200 Kta each.
▪ Regular plant operations, monitoring, Readings while in round, informing superiors in case Of abnormalities &
Problems help in Trouble shooting them.
▪ Involved in shut downs and start-ups of plant, make lists of jobs and steam leak lists.
▪ Operation of DCS from ABB version of Advant 500.
▪ Also took charge of Field operations for Extruder of M/S Black Clawson of USA having 15" screw with 27 T/Hr capacity and operated distillation unit for recovery.
▪ Hands on experience with pneumatic conveying system (Govoni –ITALY) comprising of blowers and compressors.
TRAINING PROGRAMS ATTENDED
1992: Vocational Training in INDIAN OIL Refinery (IOC) for Atmospheric & Vacuum
Distillation for Crude of Diff. Cuts and Properties, & Hydro cracker unit.

1995: Training in Product Application & research Centre -Bombay, chembur.

1994-2000: Standard First Aid and CPR Training from Medical Centre of Reliance - INDIA on
Routine Basis & Preparation of Diff. Safety permits.
1995-2000: In-house Training from Process licensors of (UCC, DUPONT, AVISTA).
2001: Basic Fire fighting training from SABIC fire training centre.
PASSPORT NO: F 2844455, AHEMDABAD –GUJRAT, Expiry 1st MAY 2015.
ACADEMIC CREDENTIALS
3-years Course in Petrochemical Technology from Maharaja Sayajirao University of Baroda, India.
Result– Distinction (Year- 1992).
DATE OF BIRTH: 15th December'1972

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