Resume - DCS, PLC Programer, Instrumentation Commissioning Engineer

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Resume #5296

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STRENGTHS: Good listener, optimistic approach, believes in building relationship, creative mind, and organizing, co-ordinating flair.

PROJECT EXPERIENCE
1- Saint Gobain Glass India Ltd
Presently Working On A Project Of Float 2 Having 6 X 2 Redundant Yokogawa Cs 3000 Dcs & Approx 7200 I/Os Out Of Which 60% Are Software I/Os. Project Is Having All The Bus Technology (Foundation Field Bus, Profibus, Modbus, Ethernet) Having Fiber Optic Communication Network And Communicating To Different Plc On Profibus/Modbus Network. Duration- Since Nov 2004
2- Insilco- Pg Plant (This Plant Was Taken Over From Anendya Silica)
Done The Complete Process Engg, Total Plant Automation Of Insilco Patalganga Plant And I's Totally Responsible For The Plant Automation (Having 1000 I/Os) For Which I've Done The Process Engineering Just After The Takeover.The System Used Was Siemens Pcs7 For This Project. The Project Was Having The Fibre Communication Network Between The Controller & Operator Station.The Project Includes The Cfcs As Well As Sfcs To Control The Batch Reactor And Plant. I's Responsible For Software Development Including Graphic Dev, Application Software Dev, Hardware Wiring, Loop Testing Up To The Field Instt And Mcc & Complete Commissioning Of The System.
Commissioned The Batch Reactor & Plant Automation To Enhance The Capacity Successfully Using The Siemens Pcs7 Dcs – S7 Based System With Win Cc Os
Commissioned The Membrane Filter Presses In May 2002 Successfully Using The Modicon Telemecanique Plc. Duration- January'02 To March 2003
3- Insilco-Gajraula
Commissioned The 85 M3 Batch Reactor In June 2001 To Enhance The Capacity Successfully Using The Delta V Dcs Of Fisher Rosemount (Having 150 I/Os). Duration- January'01 To June'01
Modified The Furnace Control System For Glass Furnace In November 1999 Successfully Using Hardwire Logic. Duration- July'99 To Nov'99
4- Oswal Chemicals & Fertilizers Ltd.
Assisted For The Commissioning Of The Ldpe Plant (From Ethylene Gas Having Topping Column & Tailing Column) Using The Plc For Digital Control And Single Loop Pid Controller For Analog Control Duration- Oct'97 To June'98

EXPERIENCE
November 2004 – Till Date
Team Member – Technical Services (Instrumentation) - Working with Saint Gobain Glass Ltd.
Got training from YOKOGAWA-India for CS 3000 DC
Working on a project having Yokogawa CS 3000 DCS with different types of PLCs having all the bus technologies (i.e. Foundation Field Bus, Profibus, Modbus etc.), project is having 7200 I/Os out of which 60% are software I/Os.
Erection, commissioning of DCS, field Instruments.
After completing the above projects I'll be responsible for the maintenance of CS 3000 DCS & PLC.
PLCs (5/04, 5/40, 5/60 Series).

February 2000 – October 2004
Sr. Engineer/Engineer Instt/Elect -Insilco Ltd. (Patalganga Plant)
Application Software & Graphic Development for the DCS & PLC right from the scratch to commissioning.
Got training of PCS7 in SIEMENS (India) for PCS7 DCS having S7 based system with WIN CC.
Well acquainted with the FIX 32 (Intellution) SCADA Software.
Knowledge of ISO 9000-2000, ISO 14001 ISO Auditing, document generation etc.
Calibration, pre-commissioning, commissioning, installation of the field Instruments, Temp measuring Instt, Smart transmitters, DP transmitters, Recorders, Level Transmitters (Radar, ultrasonic, displacer type level transmitter), Rotameters, conductivity, pH sensors, quantity meters, weigh controller, isolators, Flow meters (Mass-micromotion, Mag flow meter/transmitter) etc.
Start up & shutdown of the Plant.
Safety Interlock testing of all the critical sensors and transmitters.
Commissioning and installation of DCS, PLC systems, Loop designing, testing, checking, JB scheduling & wiring.
Generating the required document for the DCS / PLC commissioning using AutoCAD etc.
Ranging, Configuring & Calibration of Yokogawa, Eurotherm, PID controllers, Transmitters as per the plant requirement, control configuration.
System configuring of safety interlock. Alarms in SCADA using ladder logic. Programming of control loops using SFC (Sequence function chart) & CFC (control function chart) in DCS. Point Building using display builder & quick builder in SCADA. Addressing Analog, Digital I/O Cards.
Modicon Telemecanique Micro/Nano, PEP, Siemens95U, 135 U, 150 U programmable logic controllers' [PLC] & programming statement list S5 & S7 (Siemens) language.
Well acquainted with AC DRIVES of SIEMENS/ABB/HITACHI/EUROTHERM/YASKAWA etc.
Also acquainted with Maintenance of Transformer, Motors, and MCC/PCC Panels.
Inventory planning of critical equipments.

June 1999 – January 2000
Asst. Instrument Engineer- Worked with Insilco (Gajraula Plant) Earlier a Part of VAM ORGANIC LTD NOW FORTUNE 500 GERMAN MNC -DEGUSSA GROUP
Installation & commissioning of all types of control valves & various field instruments & Transmitters. Cable laying & wiring connections
Rosemount, Forbes Marshall Flow-meter signal conditioners, Different types of Pressure Transmitters.
Commissioned the Delta V DCS system of the Fisher Rose mount for 85 m3 reactor batch
Got training of Delta V from Fisher Rosemount (India) for Delta V DCS

June 1998 – May 1999
Trainee Instrument Engineer-Worked with Insilco (Gajraula An ISO 9000-2000 & 14001 Company)
October 1997– May1998 Oswal Chemicals & Fertilizers Ltd.
Inplant Trainee- Assisted an on going commissioning of the LDPE Plant. Exposure in Calibration methods of measuring instruments. Brief survey of Instruments installed in different plants of the Company.

Other Achievements - In Insilco PG Plant Reduced The Electrical Energy Consumption From 550 Units/Tonn Productions To 350 Units Per Tonn. For This Identified The Pumps & Fans And Installed The Variable Frequency Drives And Interlocked The Equipments, Replaced The Higher Capacity Motor With The Lower Capacity As Per The Current Pattern.

EDUCATIONAL QUALIFICATIONS
* 1992–1996 Calicut University India -B. Tech. (Instrumentation & Control) 74%
* 1989–1991 UP Board HSC, (Pre-University Course) 65%
* 1987–1989 UP Board SSC, (10th) 63%

COMPUTER PROFICIENCY
* Basics of hardware, DOS, Programming in C, Acquainted with Windows NT, 98, 2000, XP, MS Office, AutoCAD 2000.

OTHER INTERESTS
* Played and lead Cricket and Badminton team at college level. Listening Music, Surfing Net & Reading.

OTHER QUALIFICATIONS
Certified ISO 14001 auditor by BVQI.

LANGUAGES KNOWN
English, Hindi, Working knowledge of Marathi, Tamil, Malayalam

SALARY DRAWN & EXPECTED
4,50,000 RS/- PA CTC NEGOTIABLE

MINIMUN JOINING TIME REQUIRED
30-45 DAYS

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