Resume - I am a graduate Mechanical Engineer with over 20 years Oil & Gas Refining indust...

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Resume #54389

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POSITION INTERESTED
PROJECT / ENGINEERING MANAGER -REFINERY/PETROCHEMICAL PROJECTS WITH CONSULTANTS, EPC COMPANIES FOR OIL/GAS/CHEMICAL /REFINERIES & INFRASTRUCTURE PROJECTS.

EXPERIENCE
Over 20 Years in Petroleum Refineries in Project Management, Design Engineering, Quality Assurance/ Control, Inspection/ Technical Services in various capacities. A mature and result oriented professional in Engineering and Project Management of large and medium scale projects. Possess strong interpersonal and communication skills and sound analytical approach.

PROFESSIONAL QUALIFICATION

„Ï B.Tech. (Hons.) in Mechanical Engineering, 1984 from Regional Engineering College, Calicut, University of Calicut, India.
„Ï Graduate of the UOP (Universal Oil Products) Inc. USA program on Inspection, Corrosion and Fouling in 1989.

AREAS OF COMPETENCE
¡Ô Inter-disciplinary Project coordination for large-scale projects
„Ï Mechanical design engineer for Mega sized/large petrochemical projects, reviewing designs & coordinating various discipline engineers, client, consultants, contractors and vendors.
„Ï Static equipment (Pr. Vessels, heat exchangers, piping components etc.) design.
„Ï Preparation of study proposals, project procedures, Quality assurance procedures
„Ï Equipment and welding design review, Material selection, Costing, planning, tendering, project implementation & inspection.
„Ï Training of Engineers/technicians on various aspects of Inspection & Corrosion control and Welding. Inspection and condition monitoring of Process plant equipment, piping and utilities.
„Ï QA/QC & HSE coordinator for activities pertaining to medium and large EPC contracts, tendering, ITB, Procurement, expediting and Execution

PROJECTS SUMMARY

(1) Project coordinator and Mechanical design engineer for a US$ 6.4 billion (estimated) gigantic (615,000 bpsd) Refinery Project at Kuwait. (PMC- M/S Fluor USA)

Was based in Fluor Enterprises offices, Sugarland, TX, USA for FEED and ITB work from March 2005 to April 2006. Multi discipline coordination with team leaders, lead engineers from licensors like Chevron, Shell, Haldor Topsoe, Jacobs, client (KNPC), PMT/ PMC groups. Design and approval of mechanical equipment like Reactors, vessels, heat exchangers, packaged equipment, skids, storage tanks, utility equipment like desalination units, boilers (over 1000 equipment),material, coating systems, welding, piping specialty items like special purpose valves selection. Design interface and quality coordination for 32 numbers heavy wall alloy reactor vessels. Materials & Metallurgy Engineer for Material Selection of equipment. Design of a large( >70Nos.) product tank farm, piping, utilities and offshore export facilities.

Approval of Project Management and QA procedures for FEED, ITB and EPC phases. Committee member for procurement of long lead critical equipment like heavy wall alloy hydro-processing reactors. Vendor evaluation and pre Qualification work for mechanical equipment.

(2) Successfully completed project QA/QC Coordination jobs for 2 large EPC contracts with M/s LG Engg. Korea and M/S CLOUGH, Australia for a 70000 bpsd Gas Oil Desulphurization project (US$ 100 million) (Haldor Topsoe licensed unit) and a 10 Km Hydrogen transfer line project (US$ 18 million) with associated compression facilities respectively at Mina Al Ahmadi refinery of KNPC, Kuwait. Consultant-Parsons, U.K. Successfully completed a hydrogen transfer line additional facilities project at Shuaiba-KNPC refinery.

Supervised 4 QC/Inspection engineers on the project construction activities.

(3) Preparation of FEED and ITB documents and construction project management of a US$ 200 Million Revamp project of ARDS (Atmospheric Residue DeSulphurizer) unit at Mina Abdullah Refinery, Ethane maximization project at KNPC-MAA refinery, Heaters and boiler safety up gradation project at KNPC-SHU refinery, Hydrogen transfer line and associated compression facilities at KNPC-MAA/SHU refineries, Revamp of sulfur unit facilities at KNPC-SHU refinery etc. on all aspects of Project Engineering and QA/QC.

Consultants-Chevron/ABB Lummus Parsons, UK, Clough Australia, Engineers India and in-house engineering respectively.
(4) Various small and medium scale projects in Refineries, for Engineering & Project Management.

JOB EXPERIENCE

„Ï Project Engg. Coordination for large grass roots/retrofit projects in refineries/petrochemical industries with intra/inter departmental and coordination activities
„Ï Review of Engg. Drawings and documents for piping, pressure vessels and mechanical equipment.
„Ï Drafting of study ¡¥Project Proposals¡¦ & ¡¥Invitation to Bid¡¦ (ITB) packages.
„Ï Static Equipment design and review of layouts, spacing, vendor design, calculations etc.
„Ï Equipment, Refractory, Insulation, Fireproofing, Coating systems and Material selection.
„Ï Formulation of Project Quality Assurance procedures and documentation control.
„Ï Vendor evaluation, Preparation of Enquiry Requisitions, Data sheets, Technical Bid evaluation, Inspection & test plans, Attending Contractor/vendor Kick-off meetings, Pre Inspection meetings, stage-wise and final Inspection of mechanical equipment/piping at vendors¡¦ works, Receiving Inspection, Field QA/QC procedures and certification of equipment.
„Ï Erection inspection of piping /equipment using NDE and other testing methods. Welder/welding procedures qualification etc.
„Ï HAZOP reviews and Quality Audits of EPC contractors/vendors per ISO 9001.
„Ï Documentation and QA & control for large EPC projects.

OVERSEAS TRAINING
„Ï Advanced Training at UOP Inc., Des Plaines, USA on Inspection, Corrosion and Fouling Control in Process Industries- 1989.
„Ï Several Business visits to USA, Germany, Italy, Japan, Korea, Poland, India and Netherlands on Project Engineering and Vendor meetings, Pre Inspection meetings, Vendor Shop Inspection and Expediting, NDE Instruments and Corrosion Control Techniques.

TRAINING PROGRAMS ATTENDED

„Ï Attended the 50-day intensive training course on all aspects of Refining technology at Refinery Engg. School of Training, India. Trained on Refinery Inspection, Welding, Corrosion Control, Failure Analysis at various seminars/training programs
„Ï Attended specialized training programs on Refinery Corrosion at Central Electrochemical Research Institute, India.
„Ï Attended the Industrial Risk Management Program at the Administrative Staff College of India.
„Ï Attended the 3-day Project Risk Management Workshop by PMI certified Instructor at Kuwait.
„Ï Attended seminars, programs and conferences on Non-Destructive Testing, Plant Inspection, Welding and Fluidized Catalytic Cracking.
„Ï Was a delegate for the International Corrosion Congress-1987.
„Ï Attended the ISO 9000 program in 1993 and 2002.
„Ï Attended the certificate program for Project Value Engineering at Sugarland, TX 2005.

SKILLS SET

„Ï Proficient in
(a) Codes: ASME, ASNT, ANSI, API, TEMA, MSS, EJMA and BS.
(b) Engg. Standards: SHELL, Fluor Daniel, AMOCO/Standard Oil UOP, EIL (Engineers India Ltd.), Foster wheeler, CF Braun.
„Ï Qualified in Ultrasonic testing (Level II), Magnetic Particle testing (Level-II), Radiographic testing (Level-I) and other NDE methods.
„Ï Computerized Maintenance Management system, AutoCad.

PRESENT ASSIGNMENT

KUWAIT NATIONAL PETROLEUM COMPANY (KNPC), Kuwait.

Based at M/s Fluor Enterprises, Sugar land, TX till recently for the FEED and ITB phases of the project. (February 2005- till April 2006)

(1) Project coordination and Mechanical design engineer for a US$ 6.4 billion (estimated) gigantic (615,000 bpsd) Refinery Project at Kuwait. (PMC- M/S Fluor USA)

Was based in Fluor Enterprises offices, Sugarland, TX, USA for FEED and ITB work from March 2005 to April 2006. Multi discipline coordination with team leaders, lead engineers from licensors like Chevron, Shell, Haldor Topsoe, client (KNPC), PMT/ PMC groups. Design and approval of mechanical equipment like Reactors, vessels, heat exchangers, packaged equipment, skids, storage tanks, utility equipment like desalination units, boilers material, coating systems, welding, piping specialty items like special purpose valves selection. Design interface and quality coordination for 32 numbers heavy wall alloy reactor vessels. Materials & Metallurgy Engineer for Material Selection of equipment. Design of a large( >70Nos.) product tank farm, piping, utilities and offshore export facilities.

Approval of Project Management and QA procedures for FEED, ITB and EPC phases. Committee member for procurement of long lead critical equipment like heavy wall alloy hydro-processing reactors.

(2) Project Engg. Coordinator for USD 400 MM LNG-Ethane Gas recovery project at KNPC, Kuwait. (2003-2005)

Coordination of all project related work for the PDP, FEED and ITB stages of the project with consultants M/S FLUOR, UK. Supervising a team (10 engineers) of multi disciplinary engineers. Interaction with client Refinery personnel for developing FEED and Tender documents for contracting out the turnkey project to multinational EPC Contractor.

(3) Project Engineer-in-charge for a ¡¥Ethane Maximization¡¨ project at KNPC, Kuwait (2004-2005)

Supervised the FEED, ITB and Construction phases of the project. Consultants-Fluor, Arabia.

(4) QA/QC coordinator for Project Dept. Task Force at KNPC, Kuwait. (2000-2005)
A. Project and QA/QC Management for Oxygen Enrichment Project (USD12MM) to revamp the sulphur handling facilities at Shuaiba Refinery. Consultant-Parsons,U.K./ EPC Contractor L&T India. Supervised 2 engineers on this project.
B. Project and QA/QC management for Atmospheric Residue Desulphurizer Revamp/Retrofit project (USD150MM) at Mina Abdullah Refinery. Consultant-Chevron Lummus Global, USA. EPC contractor LGEC, Korea. Supervised 4 engineers on this project.
C. QA/QC-Inspection Coordinator of study project (USD 120MM) on Furnace Revamp (35 Nos. Fired Heater Revamp) for Shuaiba Refinery providing inputs on Material selection, Equipment selection, Preparation of ITB package and Vendor evaluation. Consultant M/S EIL, India. Project under contracting for EPC phase.

Supervised 4 QA/QC engineers on these activities.

(5) Quality Management System (QMS) group coordinator (2000-2005) for achievement and maintenance of ISO 9001, for Projects department of KNPC, Kuwait.

PREVIOUS ASSIGNMENT
(1994 - 1998)

INDUSTRIAL SAFETY/INSPECTION ENGINEER WITH KNPC, MAB REFINERY, KUWAIT. (Erstwhile American Independent Oil Co.)

Work Experience
„Ï Handled 4 major turnarounds of Crude Unit (U-11), Hydro cracker (U-14), Coker (U-20), Hydrogen Unit (U-18) and Hydrodesulphurizers (U-15, 16 & 17).
„Ï On-stream Inspection of all equipment in Hydro cracker (Chevron), Hydro-Desulphurizers (IFP), Crude (CF-Braun), Isomax (UOP), Hydrogen reformer (FW), Delayed Coker, Utilities, Off sites, Offshore Piping and platform facilities & Terminal Depot equipment
„Ï Thickness monitoring, thermal monitoring (Infrared thermal imaging) of plant and equipment. Calculation of retiring thickness and remaining life of equipment.
„Ï Application of various NDE methods for on-stream and shutdown monitoring of various process equipment.
„Ï Formulation and review of WPS and PQR.
„Ï Review and approval of construction materials, welding consumables, refractories /insulation materials and coating systems.
„Ï Review of Engg. Drawings and specifications.
„Ï Maintaining the equipment and inspection database in CMMS.
„Ï Condition monitoring of coke drums using laser scanning and video graphic analysis (CIA Inc. Canada).
Projects Handled (Project Inspection Engineer)
„Ï Member of implementation team for Technical services agreement with M/S CONOCO, USA.
„Ï Complete Project inspection of LM/20-Ahmadi depot construction/restoration and LM/27/95 Subhan Depot modernisation.
„Ï Stage wise project Inspection of the MAB Offshore Fire water supply station.
„Ï Successful retrofitting of Chubb foam pourer systems to 60 MAB storage tanks.
„Ï Remaining Life Assessment (RLA) of 12 nos. ¡* LINDE¡¨ Adsorber vessels (U-19) with M/s ERA Technology and M/s Cooperheat UK using TOFD, MT, PT, UT and fatigue crack analysis techniques.
„Ï Internal Laser scanning and video imaging of 8 nos. coke drums of Delayed Coker Unit, using state of the art techniques with M/S CIA Inspection Inc.
„Ï Study project on Delayed Coker debottlenecking project at KNPC with M/S KBC Technologies Inc.
„Ï Failure analysis and modification of Coke drums anchoring bolts after ¡¥walking¡¦ problem with M/S Chevron Inc., M/S BEAR Inc.
„Ï Improvement of Hydrocracker reactor temperature measurement using state of the art thermocouples with M/s CHEVRON and Gayesco Inc.
„Ï Study and revamp of the Crude heater outlet piping system at KNPC with M/S BIRWELCO, UK.
„Ï Complete revamp of war damaged seawater-pumping facilities at KNPC with M/S RPT, UK and CONCO, Greece.
„Ï Failure Analysis and revamp of the entire Steam condensate system in KNPC.
FIRST ASSIGNMENT (1984 -1994)
LAST EMPLOYED AS DEPUTY MANAGER (TECH. SERVICES) /MANAGER-DESIGNATE AT MADRAS REFINERIES LTD. (ERSTWHILE AMOCO REFINERY), INDIA.

Work Experience
„Ï Handled Inspection of 6 major turnarounds of all units of the 130,000 bpd fuels and lube oil refinery consisting of crude units (Bechtel, EIL), hydro-de sulphurisers (IFP), FCCU (UOP), Lube Extraction and De-oiling unit (TEXACO), Wax unit (Union Oil), Merox units (UOP), Amine Treating unit, Propylene unit, Extraction units (Furfural and NMP), Power Plants (Mitsubishi, Mitsui and John Thompson units), Storage Tanks, transportation pipelines etc.
„Ï On stream monitoring of Process equipment and pipelines, condition monitoring, corrosion and fouling control.
„Ï Application of various NDE methods (Radiographic, Ultrasonic, penetrant, magnetic particle, leak testing, visual, thermographic, pyrometric, borescopic and metallographic techniques) to equipment for quality control and condition monitoring.
„Ï Qualification of Welding Procedures and welders, refractory & mason and inspection of coating systems.
„Ï Selection of construction materials, welding/brazing electrodes, refractories, coating systems and insulation materials.
„Ï Inspection of fabricated items, castings and forgings at vendor's works.
„Ï Carried out Third Party Inspection assignments for other companies.
„Ï Formulation and review of Engg. Modification Proposals/ Drawings / Quality plans.
„Ï Conversant with Risk assessment techniques (HAZOP & HAZAN). Acted as facilitator for several External Safety Audits. Served as a member of several Fire and accident committees.
„Ï Static equipment and piping (valves, safety valves etc.) design, retrofits, modifications.

Projects Handled as Project Inspection Manager.
„Ï Project management and Construction inspection of a 60K bpsd capacity Crude unit, Fluidized Catalytic Cracking Unit, Gas handling, Merox, Amine units, Boilers, Storage tanks etc. Close association with UOP experts in construction, commissioning of FCCU. Thorough knowledge of construction inspection practices, Quality plans and project inspection.
„Ï Project management for complete revamp of Impressed Current Cathodic Protection system of buried 30¡¨ Crude Oil Jetty Pipeline with M/s CP Services-Tendering, monitoring and inspection.
„Ï Project management for complete revamp of Sacrificial Cathodic Protection system for buried firewater pipelines with M/s CP Services. -Tendering, monitoring and inspection.
„Ï Engineering & Project management and construction QA/QC for a propane Deasphalting unit, dewaxing unit.

Experience in Training & Career Development
„Ï Imparting On the job training of newly recruited engineers / technicians in Inspection and Corrosion.
„Ï Conducting refresher courses on welding and inspection of equipment using various techniques, shutdown planning, corrosion control and failure analysis for over 6 years at Madras Refineries Ltd., India.
„Ï Training of engineers from other refineries (Indian Oil & Petronas, Malaysia) on all aspects of refinery inspection and corrosion control.
„Ï Regular guest faculty at Anna Technological University, Madras for Masters Engineering (M.S.) students on Inspection, Safety & Corrosion control in process plants.
„Ï Core group member for formulation of company's corporate perspective plan for 1995 - 2000 AD.
„Ï Member of Task Force for preparation of documentation for ISO 9000 certification.
„Ï Presented papers on "Condition Monitoring" at the National Seminar 1993 as well as Indian Institute of Plant Engineers organized at Madras, India.

Special Assignments
„Ï Inspection & Remaining Life Assessment of HDS Unit Reactors, boiler pressure components etc.
„Ï Costing, tendering and engineering of capital budget items in Refinery.
„Ï Evaluation of condition of buried line cathodic protection systems. Installation of deep bed anode CP system for cooling water systems.
„Ï Vendor development & import substitution (reconditioning of FCC slide valves.)
„Ï Preparation & review of Unified Indian Oil Industries Safety Directorate's Standards.
„Ï Represented MRL for over 4 years at the Indian Petroleum Ministry's "Center for High Technology" meetings.
„Ï Served on "Fire accident investigation" committees.
„Ï Reformulation & Updating of MRL Painting and insulation standards. Introduced checklists for onstream and shutdown inspection for various Units.
„Ï Training of Personnel on inspection of various units especially UOP Designed Catalytic Cracking Unit.
„Ï Fast track promotions to higher positions.

REFERENCES
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