Resume - Mechanical Engineering Technologist

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Resume #54568

CONTACT INFORMATION:
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OBJECTIVE:
Mechanical Engineering Technologist

PROFILE:
* Mechanical Engineer with strong test method development, R&D, and quality testing skills that increased revenue $800K in current role. Extensive equipment modification, enhancement, and support experience
* Strong mechanical design and process development expertise.
* Skilled in formulating test methodologies, modifying equipment and machines, and conducting testing
* Special expertise in recreating field criteria and parameters in controlled, simulated environments
* Strong analysis, data acquisition and review, and process design abilities
* Expert knowledge of AutoCAD, FIS, CAM, and FEA systems as well as Total Quality Control, project management, and proposal development
* Adapted at training technicians in test processes
* Planned, designed, and oversaw total renovation of product testing area to recreate field conditions
* Carried out complete project management from proposal stage to implementation

EXPERIENCE:
Reliability Engineer
DURABUILT Inc., Edmonton, Canada Jul. 04 – till date
* Involved in reliability Process and Organization, quality assessment, component assembly qualification, failure analysis, reliability assessment, HALT / HASS (Highly Accelerated Life Test / Stress Screening)
* Designed for reliability process and organization, quality processes optimization, for commercial, telecommunications, and space applications electronics equipment
* Managed Contract Manufacturer selection & management, remote manufacturing monitoring & audit, field reliability assessment for installed equipment, MTBF evaluations, packaging, solder Joints reliability evaluation
* Verified dimensions of machined parts or tooling using micrometers, verniers, calipers or other specialized measuring instruments reporting deviations from specifications and tolerances
* Maintained and calibrated precision measuring instruments such as dial indicators, fixed gauges, height gauges and other measuring devices
* Maintained inspection records and complete inspection report
* Checked raw materials in inventory for quality and standard visually and with hand tools (Calipers, Protractor, Scales, Hand Tools)
* Increased annual revenues $800,000 by designing test methodologies to meet requirements of potential customer
* Developed process to test client's product designs, thereby acquiring account.
* Checked product after assembly and inspects glass and frame for surface quality
* Ensured accuracy of measurements and production sticker is accurate
* Ensured quality is based on performance standards dictated by external bodies for Canada and US
* Checked product in storage for damages during movement between departments
* Assisted in locating equipment problems on production line and informs maintenance
* Inspected returned product for malfunctions and customer dissatisfaction for troubleshooting of future production
* Performed compliance testing in the testing chamber to meet CSA and CGSB standards
* Completed random inspections of windows to determine if changes to the production process and procedures are required
* Performed weekly internal audits of manufacturing procedures and defines compliance to set standards; writing audit reports

Quality Engineer paulin, Capital Metal Industries, Toronto, Canada May. 00 – Jun.04
* Planned, designed, and carried out renovation of key test area
* Renovated area to mimic fully functioning grinding area of auto body shop
* Authored proposal, designed layout in AutoCAD, directed installation of new ventilation system, purchased equipment and tools
* Increased business for company by utilizing new shop area for demonstrations to potential customers, resulting in numerous new accounts
* Helped increase sales by enhancing customer productivity and reducing customer-site waste
* Created new product-specific usage instructions, termed 'Customer Best Practices,' providing step-by-step instructions for use that is included with each product
* Improved laboratory efficiency and test range by reviewing and selecting new equipment.
* Received approval for purchase of equipment, developed operating procedures, formulated all testing procedures, and carry out all equipment maintenance and troubleshooting
* Increased quality and reduced costs by identifying design flaws in specific machine
* Carried out upgrade, eliminating flaws and reducing overall test time. Improved accuracy and repeatability
* Worked in conjunction with personnel / other departments / customers to help lower the frequency and severity of internal failure / defects
* Investigated and resolved customer complaints (C.C.N)
* Assisted in investigating quality problem to determine the root cause
* Provided customers with 8-D Reports
* Liaised with other internal departments (Engineering, Tool Room, etc.) and with the customers to optimize all elements relating to preventive / corrective actions in order to insure defect-free product
* Liaised with the Continuous Improvement Committee to assist on C.I. projects and ensure that improvements initiated by the C.I.C. are logged and tracked
* Reported to the Quality Manager by leading monthly Quality Assurance Meetings to review the quality performance and establish strategies for Quality Planning and Continuous Improvement
* Responsible for all daily Quality activities in high production volume environment
* Responsible for PPAP, FMEA for all existing and future projects according to QS 9000 standard
* Collected and compile operational or experimental data and assist in the development of estimates, schedules, specifications and reports
* Responsible for coordinating training activities for new and existing employees regarding the company's Quality System
* Deale with customer rejects and problems and takes necessary steps to rectify concerns. Investigates substandard results and conducts research on product defects in order to make recommendations on changes in materials or processes
* Conducted investigations on non-conformances and recommend corrective action to prevent reoccurrence
* Analyzed SPC data and assist in improving manufacturing process capability
* Sound knowledge of PPAP (Production Part Approval Process - Revision 3), APQP, GD&T, FMEA, DOE, root cause analysis, problem solving, SPC techniques
Assistant Engineer Quality
AEG Pakistan (Private) Ltd., Karachi, Pakistan Mar. 94 – Apr. 00
* Provided product quality test methodology development, process control, machine design and upgrade, and test method training for division of world's largest manufacturer of abrasive products
* Performed new test method development for complete line of coated abrasives
* Conducted field-based data acquisition, record process parameters such as power usage, machine speeds, and part geometry
* Recreated conditions in laboratory setting and modify machines to simulate customer processes
* Developed test methodologies to accurately recreate field conditions, at accelerated rate.
* Author standard test procedures for technicians and supervise testing
* Actively participated in implementation of ISO standards
* Inspected first off on line and final inspection of parts
* Trained the workers on utility checks and inspection of on line production
* Inspected jigs, fixtures and dies before their implementation
* Received inspection to ensure all parts and raw material received were up to specification
* Actively participated in corrective and preventive action plans
* Worked in quality circles to continuously improve products
* Followed up and implemented quality assurance rework reports issued against respective orders
* Prepared non-conformance report on the basis of the data records available in the workstation
* Suggested ways and means by which quality of product can be improved
* Made continuous improvements in quality control system
* Trained employees on quality improvement methods and aspects of product lines and test equipment
* Worked frequently with quality circle activities i.e. Pareto charts, graphs
* Performed product quality testing, reviewed results, and provided summary reports

EDUCATION
Certificate, AutoCAD 2000 Canadian Institute of Information Technology, Toronto 2001
BS (Mechanical Technology) Mehran University of Engineering & Technology, Pakistan 1998
B.Sc. University of Karachi, Pakistan. 1990

TRAINING / MEMBERSHIP
H2S Alive [HAL-153847-884184] ENFORM, Nisku, Alberta 02nd Jan. 2007
First Aid – Level A (CPR) New [1-WVNQ] St. John Ambulance, Edmonton, Alberta 01st Dec. 2006
Occupational Health & Safety Alberta Human Resources and Employment 09th Jul. 2006
Ontario Association of Certified Engineering Technicians and Technologists [809 962] 2001
ASME International # [700 2983] American Society of Mechanical Engineering 2001
Certificate, Internal Quality Auditing for ISO-9000 Total Quality Management Cell, Pakistan 1999
Certificate, KAIZEN convention 2nd Prize & 1st Prize AEG Pakistan (Private) Limited 1995 & 1996
Certificate, Seven Basic Tool of Quality Control Institute of Quality Control, Pakistan 1996
Certificate, ISPLAN - PPS System AEG Pakistan (Private) Limited 1995
Reference Available upon request

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