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PROFILE
For the past Thirteen years Involved in Senior QA/QC Engineer, Welding Engineer, Certification Inspection, Testing for Offshore / Onshore Installation, Handled major EPC contracts for construction of oil and gas projects (on and offshore). Asset Integrity Management Reliability Engineering, Plant Inspection, Risk Base Inspection, Rehabilitation, Revamping, Maintenance, Turnaround, Refineries, Petrochemicals and Fertilizers Companies Inspection and Shutdown Activities.
OFFSHORE – Worked for Certification, Inspection, Construction, Installation, Revamping, Maintenance and Rehabilitation Project of Offshore Complexes ( Asset Integrity Management Project ), Construction & Installation of 27 Jackets and Top Side Installation as Process Platform, Wellhead Platforms, Flare Platform, Accommodation Platform, water Injection Platform and similar other, Three leg & Four leg Jacket Installation with Conductors, Transition Pieces, Boat Landing, Risers, Bridges as well as several Sub Sea Pipe line Laying on Pipe Lay Barge with Manual as well as Automatic Welding by Serimet Dasa Saturnax Dual torches system, Miller and CRC Equipments, Shore Pulling and AUTO UT Inspection & Hook Up, Re-Vamping of Offshore Platform. Involved in External Three layer Polypropylene, Neoprene Riser, Bend, Elbow Coating.
ONSHORE – Worked for Certification And Inspection of Cross Country Pipeline Laying with Automatic Welding by Serimer Dasa, Miller and CRC Equipments and AUTO UT by RTD and Weldsonics, Construction of Jackets, Topside, Bridges, Construction work for LNG Plant Fabrication Work shop for Pressure Vessels, Heat Exchangers, Tanks etc, Shut Down Inspection Works, Testing Lab, Failure Analysis with a Senior Metallurgist. Worked in Pipe Mill ( PLS & NPCC Yard ) for Coating of Sub-sea Pipeline and cross country pipeline for Coal Tar Enamel & Concrete Coating.
PLANT ENGINEER – Worked for Certification And Inspection of Shut Down jobs for Refineries, Petrochemicals and Fertilizers Companies, Risk assessment Of Piping, Vessels, Tanks, Risers, Offshore / Onshore facilities, Familiar with GALIOM Software. Plant Integrity Engineer - Rehabilitation Project of Offshore Complexes ( Asset Integrity Management Project ) as per API 653 Tank Inspection, API 510 Pressure Vessel Inspection, API 570 Piping Inspection.
Conducted Lectures for ASNT Level I & II for welding & Metallurgy
Familiar with Manual, Semi-Automatic & Automatic Welding for SMAW, TIG, SAW, FCAW, ESW, GMAW & MIG Welding Process in respect to preparing / review WPS, PQR, Online weld inspection, Repair works and Trouble Shooting. Familiar with ECA Calculation
Computer Exposure working knowledge for day to day QC Documentation.
Conversant with good working knowledge in the frequent use of International codes & Standards
Such as ASME VIII, IX, II, V, B31.3, AWS D1.1, EN 287 & 288, API 1104, DNV Rules for Sub Sea Pipe line Laying, BS 4515, API 510, API RP 572, API RP 576, API RP 577, API RP 571.
WORKED FOR
GUPCO, Egypt, Sarawak Hydro Malaysia, PTT Exploration & Production, Town Gas (Hong kong – China ), BTC ( BOTAS ) Turkey, Shell Iran, British Petroleum, MAERSK Oil Qatar, Crain Energy Australia, TOTAL, ONGC India.
ACADEMIC QUALIFICATION
1. Bachelor of Engineer In Metallurgy from Government College of Engineering Pune.
2. Diploma In Mechanical Engineering from Government Polytechnic Nasik.
TECHNICAL QUALIFICATION
1. Lead Assessor ( ISO 9000 series ) Certified by Lloyds, Cert. No 05 / 1551
2. Internal Auditor ISO 9001 *2000
3. API 510 - Pressure Vessel Inspector, Certificate number 28073
4. API 570 - Authorized Piping Inspector, Certificate number 29124
5. API 653 - Above ground Storage Tank Inspector, Certificate number 28544
6. Certified Senior Welding Inspector ( 3.2) by CSWIP, Certificate number 6178 / 2
7. CSWIP Radiographic Film Interpreter. Certificate number 6178 / 2
8. Certified ASNT Level II AUT Interpreter as per SNT-TC-1A in Automated Ultrasonic Testing Interpretation, familiar with TOFD, Auto UT, P Scan.
9. Certified Welding Inspector ( 3.1 ) by CSWIP
10. Certified Welding Inspector ISNT
11. Certified as per SNT-TC-1A ASNT Level II in:
a)Ultrasonic Testing b) Radiographic Testing c) Magnetic Particle Testing d) Dye Penetrant Testing
12. British Gas Painting Inspector Gr. III, Certificate number 1029 / 2
13. Pipeline Corrosion Engineer NACE India
14. Pressure Equipment Directive Surveyor
15. Piping Draftsmanship.
SAFETY COURSES
1)First Aid Course. 2)HSE Induction Course. 3)H2S Awareness & Escape 4) Permit to Work Applicant Course.5)Gas Testing Course. 6)Fire Fighting Training Course 7) Offshore Sea Survival
October 2006 To Date
Employer MAERSK OIL QATAR.
Designation Client Representative ( Onshore / Offshore )
Project: Construction and Installation of Five Jackets with Top Side and 350 Km Of Sub Sea Pipe Line Laying of various diameter ( NPCC Barge ), BLOCK 5 Development Project
Work Involved Representing client ( MAERSK OIL QATAR ) to supervise work done by the EPC contractor ( NPCC ) for their Offshore / Onshore Activities.
Monitor the Coal Tar Enamel and concrete coating in the Pipe Mill and Neoprene Riser, Bend, Elbow Coating on Offshore as per MOQ Specification & ITP.
* Supervises the Quality Control functions\activities of a project. Review of ECA Calculation,
Witness Preparation of PQT and laboratory testing for PQR including HIC test
* Evaluates the qualifications of welders and Non Destructive Test-NDT technicians with regard to the activities assigned. Witness the NDT ongoing for Onshore activity ( RT, UT, MT ). Process involved SMAW, SAW, FCAW ( Semi Automatic and Automatic )
* Ensures the correct application of Quality Control phases for offshore / Onshore construction.
* To confirm, that all sites/barge activities are carried out according to referenced documentation, Review the Auto UT Graph for the ongoing Offshore Su-Sea Pipeline laying work.
* Raises Corrective Action/Non-conformance reports as required and monitors their development and resolution.
December 2005 to September 2006
PROJECT: - Rehabilitation Project of Offshore Complexes, Asset Integrity Management. Employer: - Germanischer Lloyd Offshore and Industrial Services, Egypt
Position: - Plant Integrity Engineer
Work Involved: - Rick assessment Of Piping, Vessels, Tanks, Risers, Offshore / Onshore facilities and M36 Complex utilizing the GLO GALIOM Software and providing a Data processing Coordinator Manage Data Entry and Application Configuration.
Rehabilitation of BP- GUPCO – offshore and onshore facility in the Gulf of Suez –Fitness For Service repairs, modifying, upgrading of entire facility consisting of offshore production complex, and Onshore process unit.
Witness, review, supervise and approve mechanical and inspection contractor's work.
Co-ordinate with rope access teams - facility personnel- mechanical contractor and maintenance teams. Selection of appropriate NDT techniques for supplementing Inspection Close Visual inspection of Tanks, Piping and Vessels as per API 653, API 570 and API 510 respectively.
Finding out the test points required for further studies for calculating remaining life.
Base line inspection of Tanks, Piping and Vessels.
Corrosion Monitoring of Tanks, Piping and Vessels.
Co-ordinate and help Corrosion / Reliability Engineer for Calculating and reporting the weakest area of Piping and Vessels, as per API 579 Level 1 and 2 Studies.
November 2004 to November 2005
Employer ABS Consulting, Singapore
Designation Certification Authority Representative
Project ( Site 2 ) PTT Exploration & Production Installation Of Offshore Fixed AWP 2 Wellhead Platform ( Jacket / Deck ) at Arthit Asset, Gulf Of Thailand Project.
Work Involved: Certification And Inspection of Jacket and Top side Installation of Offshore work including Lifting, Floatation and Upending and on Bottom Stability, Installation of Jacket and Leveling, Installation of Foundation, Deck Structure, Review & Approve Offshore WPQT, WPS,WQT, Process involved SMAW, Conduct & Verify the Exact Location Offshore, Welding Visual Inspection, NDE, Dimensional Control, Daily Report and Completion Certification.
Project ( Site 1 ) Town Gas Shenzhen To Tai Po Twin Sub Sea Gas pipe Line Project, Hong Kong
Designation Technical Representative
Work Involved: Certification And Inspection of Welders Qualification, Inspection of day to day Welding activity, Review of ECA Calculation, Process Involved SMAW, MIG ( Auto Welding ), Interpret Radiographs, Monitor UT, MT conducted for Repair Welds, Coating Activities Internal & External, Conduct Audits & continuous monitoring the implemented corrective actions for the Non Conformity arising, Review Procedures Verify & Approve, Conduct meeting with Contractor. Monitor External Three layer Polypropylene, Neoprene Riser, Bend, Elbow Coating.
August 2003 to November 2004
Employer TUV Anlagentechnik, Germany
Designation Welding and NDT Expert
Site Baku Tbilisi Ceyhan Crude Oil Cross Country Pipe Line Laying Project, Turkey
Project Laying of 34" and 42" dia. Pipeline of 350 KM using Automatic Welding & AutoUT.
Work Involved: Certification And Inspection of quality requirements for the activities stated in ITP, Witness Welding procedure and welder qualification review Process MIG ( CRC Automatic Welding ) TIG and SMAW, QAP, Review of ECA Calculation Welding procedure, material inspection and review mill certificate, fit-up check, RT film interpretation, tie –in inspection, Repair and Cut-Outs,
Coating inspection review Auto UT Graphs. River Crossing, Road Crossing, Rain Crossing, Familiar with Horizontal Boring works
October 2002 to July 2003
Employer Hyundai Heavy Industries, Qatar
Designation Senior Inspector ( Offshore )
Site 6 BLOCK 5 Development Project for MAERSK OIL QATAR
Project Construction & Installation of 11 Jackets, Top side and Related facilities i.e. Gas Compression Facilities, Accommodation Platform and Bridge, Flare Platform, Well head Platform and Water Injection Platform.
Work Involved: Duties included work related to QA/QC activities and follow up for client's approval. Prepare proposals for site technical query, site waiver and non-conformance corrective action and monitor actions taken for close out. Determine the number of welders to be qualified on specific WPS for the project and supervised qualification test. Prepare progress and completion reports. Correlate and submit final documentation package. Supervise welding, painting and dimensional control inspectors.
May 2002 to September 2002
Employer Hyundai Heavy Industries, Brunei
Designation QA/ QC Inspector ( Offshore )
Site 5 East Hp Gas Expansion Pipeline project for Brunei Shell Petroleum
Site 4 Bp Nam Con Son Gas project for British Petroleum, Vietnam.
Project: Installation of Sub Sea Pipeline laying of 75Km using Automatic Welding & Inspection with Auto UT, which include Shore pulling, 3 Riser & Dog Leg Installation. Jacket & Top side Installation for British Petroleum Project.
Work Involved: Monitoring all the QA/QC activities (Review of ECA Calculation, MIG Process ) for the project until the final compellation of dossier package involving the whole scope of work. On board HD 2500 Pipe lay Barge. NDT technicians (Automatic Ultrasonic Testing of RTD) in aspect of quality acceptance of work as per International codes & Company specification.
Nov 2001 to April 2002
Employer Hyundai Heavy Industries, India
Designation QA/ QC Inspector ( Offshore )
Site 3 Bombay High Offshore for HV Well & Lakshmi Project.
Project Sub Sea Pipeline Laying, 16 Risers, Three Jacket, with 12 conductors & Three Top Side Installation for ONGC & Crain Energy- Australia
Work Involved: Responsible for Inspection of welding, Reviewing radiographs, Scrutinized Ultrasonic testing report and painting /coating in aspect of quality assurance, quality control, Inspection, testing &
Quality acceptance of works. Performing quality and compliance audits and inspection of effectiveness, development and implementation of drawings and determining the extent of NDT required as per client's specifications and prepares NDT drawings. Performed welding inspection in all phases of project and coordinate with NDT supervisor for the scheduling/testing of welds subject to NDT.
August 2001 to October 2001
Employer Offshore Testing & Inspection Services Pvt. Ltd. India
Designation Metallurgist
Worked Involved Micro sample Examination for both ferrous & Non Ferrous Samples, Macro Examination, Failure Analysis, Corrosion Testing for HIC, SSCC, IGC Practices, monitoring
NDT Activities, Supervising Destructive Testing Activities for Procedure qualification as per codes & other routine works related to laboratory, worked for site Activities for shut down jobs for Pressure
Vessels, Heat Exchangers, Columns, Tanks, Pre-Headers for Reliance Petro Chemical Ind. Kribco Fertilizer Company and various other, In-house training for Welders & welding Supervisors. Responsible for Internal Quality Audits in aspect of Quality Assurance / quality Control implementation and to provide corrective action.
Feb 2001 to July 2001
Employer Hyundai Heavy Industries, Iran
Designation QA/ QC Inspector ( Offshore )
Site 2 Soroosh and Nowrooz Integrate Field Development Project for Shell ( Iran )
Project Soroosh and Nowrooz Integrate Development Project EPIC 1.2 nos., installation of anchor pile, chains and Dynamic risers for FSU, Installation of Risers, PLEM with associated tie-In spools and Four well head platforms and Jacket onboard HD 2500 and SHL Stanislav Yudin.
Site1 PTTEP Bongkot Field Development Project Phase 3 B ( Gulf of Thailand )Installation of Two wellhead platform ( jacket, deck, boat landing and vent boom) including risers and doglegs and Sub Sea Pipe line laying Project.
Work Involved: Conducting Welders Qualification test, Duties include supervision of discipline inspectors for welding, painting and dimensional control. Review NDE, painting and other related reports witness the preparation of grout samples and strength for 24 hrs and 28 days cube test.
March 1998 to Jan 2001
Employer Ace Pipeline Contracts Pvt. Ltd. India
Designation Welding Engineer.
Site Worked for various companies like ELF gas, Nico, GAIL, BPCL, HPCL & KIOCL for Cross country pipe line Laying,.
Work Involved: Preparing welding procedures, Coordinating with the Client & Third party inspection agencies, attending meetings with them as Contractor representative, welding procedures & welder qualifications, review of QC plan, procedures, materials, inspection and review of mill certificates, fit-up inspections, RT films review, pipe strings lowering and joining, tie ins inspections, coating inspection, witness of hydrostatic tests, visual inspection of prepared welds, controlling waders and scrutinize ultrasonic and other NDT reports. Maintaining daily progress reports. Preparing Final Dossier
Involved in River Crossing, Road Crossing, Rain Crossing, Familiar with Horizontal Boring works.
Jan 1993 to Dec 1994
Employer Chaitaniya Const & Eng. Pvt. Ltd, India
Designation Supervisor.
Work Involved: Responsible for progress monitoring, supervising and control quality of welding and in painting aspect of assurance, quality control, inspection, testing & quality acceptance of works for fabrication of Pressure vessels, tanks, Piping works & Heat Exchangers. Process involved – SMAW, TIG, SAW.
Reference: Will be provided on request.
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