Resume - More than 10 years experince in the field of Welding Inspection. Presently worki...

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Resume #55394

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Certified Welding Inspector
CSWIP 3.1 - Certificate No. # 18724 valid till 2010
ASNT Level II – RT, UT,MT, PT
Safety Radiation Course - Conducted by KIO, Aksai, Kazakhstan
Radiographic Film Quality Assessment Course – Conducted by Aramco.
1989 - 1992 Tyagarajar Polytechinc, Trichur, Kerala
Diploma in Mechanical Engineering
1991 - 1992 Institute for Research Services, Trichur, Kerala
Post Graduate Diploma in Computer Applications.
Diploma in Office Automation (Third Rank - Kerala State)
Diploma in Internet Programming (Net Byte Systems, B'lore)
English, Russian, Hindi, Malayalam, Tamil
Computer Skills
Programming Languages: Java 2.0, C, and Basic.
DBMS: Visual FoxPro, Clipper, and MS-Access.
Other Software: HTML, JavaScript, XML, JSP, Swing, Excel, Word, Power Point, MS-Project, MS-SQL and all major Microsoft products.
Operating System: Windows XX, Window NT, Novell Netware, MS-Dos and Unix.

Professional experience
Since 15th May 2006, working with Saudi Aramco, Rastanura, Kingdom of Saudi Arabia, as Sr.Project Inspector–(Welding/Eqpt, Plant & Pipeline)

From 29th September 2005 to 10th March 2006, worked with Bonatti Spa, Aksai, Kazakhstan, as QC Inspector - Welding

From June 15th 2004 to 11 September 2005, worked with Chiyoda-Foster Wheeler & Co. LLC as QC Inspector - Welding

From 1996 to 2004 June, worked with Consolidated Contractors International Company (CCC) as QC Inspector/QC-Certification Document Controller / Hydro test - Punch List Co-ordinator
References
Mr. John W. Baity, QA/QC Superintendent, CFW LLC, QLNG Project, Oman. jwbaity@cfwllc.com
Mr. John Bowman, QA/QC Manager, Foster Wheeler UK Ltd.
John_bowman@fwuk.fwc.com
Mr. Roberto Castagneti, QC Manager, Bonatti, Kazakhstan. Ph#007-300-5122034
Mr. A.Tavanelli & Mr. C. Branca, Saipem, Aktavu, 007-333 - 2487663, 007-333- 2573974
Passport Details
Name: C. Aji Francis.
Number: E7776315
Issued from: Dubai, UAE valid to 20 Sep 2007
Experience in Detail - Abroad
Since 15th May 2006
Working with Saudi Aramco as Sr. Project Inspector (Welding Pipeline/ Eqpt & Plant).
Responsibilities:-
Attend the weekly Project Progress and QC Meetings with primary concern related to the look-ahead schedules and quality related matters
Assessment of Contractor Quality Control System, Review of the Contractor's Quality Plan (QP),Contractor's construction and pre-commissioning phase Quality Plan, Inspection and Test Plans (ITPs), and also the Contractor's quality control documents and test results for conformance to project requirements,
Regular informal assessments (FOCUS assessments) as per ISO-9001-2000 of selected elements / processes of the Contractor Quality System. Assessments for the construction and pre-commissioning phases and follow-up on Corrective Action Requests (CARs) generated by these assessments. Project Quality Index assessment is done every month, for the assessment of Contractor's quality performance rating, with ref to ISO-9001-2000 and with ref to schedule Q of the Contract.
Witness of inspection activities, related to materials, welding, painting / coating, hydrostatic testing/Pneumatic testing and Hot Tap activities. Surveillance & regular Inspection results, concerns, pro active notifications and violations if any, are recorded in electronic logbook. Follow up of Corrective actions and closing of E-logbook entries.
Review of contractor's Resumes (Inspector) and do interview as per Aramco requirements.
Line punching & checking as per submission of Iso packs and Test packs by subcontractor.

From 29th September 2005 to 10th March 2006
Worked with Bonatti Spa, KPO Project, Aksai, Kazakhstan as QC Inspector – Welding
Responsibilities:-
Carry out inspection activities such as Welding, Welder Qualification, Spool release for painting and final release to site.
Witnessing Golden Joint activities, both Piping and pipeline. Line punching & checking and preparing Test packages.
Supervising and reviewing all QC/NDT documents. Including PWHT.
Review of Isometric Drawings for correct WPS and NDE requirements.
Inspection of welding process, base metal, filler metals, welding electrodes.
Witnessing of hydro test and Pneumatic test for pressure vessels and pipeline.

From June 15th 2004 to 11 September 2005
Worked with Chiyoda-Foster Wheeler & Co. LLC, QNLG Project, Sur, Oman as QC Inspector Welding
Responsibilities:-
Carry out surveillance inspection activities such as Welding, Welder Qualification, Spool release for painting and final release to site.
Line punching & checking as per submission of Iso packs and Test packs by subcontractor.
Thickness checking of Valves using D-meter.
Supervising and reviewing all QC/NDT documentation done by Sub-contractor.
Approval of updated data in PIC (Piping and Inspection Control) System.
Checking of all documentation for Test Package / Spool Release from Fabshop to site.
Checking of MCC (Mechanical Completion Certificate) package.
Verifying the final documentation done by Client QC CFW) for submission to Company (QLNG – OMAN)

From 1996 to June 14th 2004:
Worked with Consolidated Contractors Int'l Company, as QC Inspector/ QC/Certification Document Controller / Hydro test - Punch List Co-ordinator. at KMWC Project – Aksai – Kazakhstan, OGD II Project – Habshan - Abu Dhabi – UAE, SCP Project – Jubail - Saudi Arabia and RTRU Project – Ras Tanura – Saudi Arabia.
Responsibilities:-
Controlling all Welding Activities for Bolshoi Chagan Pumping Station, Including Certification Activities.
Visual Inspection of weld preparation, Completed Joints. Also follow-up NDE requirements.
Prepare MCC (Mechanical Completion Certificate) packages at Bolshoi Chagan Pumping Station.
Submission of MCC package to Commit.
Updating MCC status.
Checking all documentation for final submission of Package to Client.
Controlling ITP's (Inspection & Test Plan)
Follow-up Punch list activities such as Tri Party Walk down, Distributing Outstanding items to concerned personnel, updating signed-off punch items.
Controlled all data processing for Infield Pipeline QC Activities
Controlled Hydro-Test Department Activities.
Supervision of QC Computer Department - Site Mechanical Activities Data Maintenance.
Maintaining data for Piping Spools - fabrication / Welding / QC release / Painting / Release to Site.
Inspection of Piping Supports - Fabrication / Welding / QC release / Painting or Galvanising / Release to Site.
Maintaining data for Daily Welding Reports / NDT Activities such as RT/MPI/PWHT/PMI/DP/UT.
Keeping tracking on Test Pack Activities including Exception Items List.
Controlling QC Internal Test Pack Flow.
Developed various Programs to keep tracking on Test Pack Tracking, Hold Spools, Material Shortage, PWHT activities, Civil and E&I Supports and also for automatic Welding Machine (Roto Weld) – calculating Productivity, using FoxPro for Windows.
Developed various types of Reports (using FoxPro for Windows) for Test Pack Tracking, Piping Supports.
Generating all type of required Reports
Maintaining all type of Formats required for documentation.
Kept a well-organised Filing System.

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Brief Description

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