Resume - Reliability / Maintenance / Rotating Equipment Engineer with 20+ years of experi...

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Resume #55929

CONTACT INFORMATION:
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SUMMARY OF QUALIFICATIONS:
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Bachelor of Business Administration (BBA) from, University of Madras, India in Oct-1998
Diploma in Mechanical Engineering (DME) from, State Board of Technical Education in April-1984
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OBJECTIVE:
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To secure a challenging Position as a Reliability / Maintenance / Rotating Equipment Engineer in Oil / Gas / Petrochemical / Utility industries.
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WORK EXPERIENCE:
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Aug/2007-Till Date - Mechanical Engineer (Rotating Equipment), Petronas Gas Berhad, Malaysia (NG Processing Unit-B)

Major Responsibilities:

* To conduct RCA (Root Cause Analysis) for equipment failure, plant trips etc...and recommend solutions to avoid recurrence.
* To carry out reverse engineering to upgrade equipment spare parts like intermediate bearings of vertical pumps..
* To ensure Mechanical Reliability and integrity of all static and rotating equipment
* Establish / update preventive maintenance program.
* Planning and sourcing essential spares including refurbishing and replenishment, arranging quotations.
* Cost control in maintenance activities.
* Resolving technical issues relating to equipment problems in consultation with OEM and operation dept.
* Responding to emergency calls

Jan/2002-June/2005 -Senior Engineer – Maintenance, SembCorp Utilities Pte Ltd (HYCO, CO2 & PPU), Jurong Island, Singapore

Major Responsibilities:

* To ensure Mechanical Reliability and integrity of all static and rotating equipment.
* Day to day maintenance activities
* Establish / update preventive maintenance Program.
* Supervising and managing a team of three technicians, and a five member in house maintenance crew.
* Planning and sourcing essential spares including refurbishing and replenishment, arranging quotations, negotiating price.
* Refurbishing and replenishment of worn out / used spares.
* Cost control in maintenance activities.
* Verification of contractor's invoice, timesheets.
* Resolving technical issues relating to equipment problems in consultation with OEM and operation dept.
* Maintaining Maintenance software ENGICA software
* Building Maintenance & House Keeping Contract administration.
* Budget Planning for Shut Down Maintenance Activities and Spares.
* Responding to emergency calls
* Involved in the implementation of SAP purchasing & inventory modules

Feb/2000-Mar/2001 – Mech. Maint. Supervisor, Haldia Petrochemicals Ltd, Calcutta, India

This is a multi crore Petrochemical complex located in West Bengal. It consists of Naphtha cracker unit, HDPE unit and other by products. The company is operated by various

O & M contractors at various levels and my parent company is one of them looking after the Gas / Utilities plant.

* In-charge of the Day to Day Maintenance of Utilities and water treatment plant as representative of Maintenance Contractors M/s. Swamina International.
* Expediting the Preventive / Break down Jobs, as per established procedures and operation dept's requirement.
* Prepare the Weekly / Monthly maintenance Reports.
* Sourcing for spares.
* Maintain correspondences, document invoices, including materials for payment of Manpower supplied.
* Supervising Heat exchanger, Vessels, Columns and Tanks Cleaning during shut down.
* Manage and Mobilize Manpower according to the Job requirement

July/1999-Dec/1999- Senior Technician (Mech), Al Furat Petroleum Co, Syria

The company is joint venture of Syrian Petroleum Company and Shell International, extracting oil from the wells and gathering all output from it's out station. After removal of the gases and other impurities the crude is exported to refinery. The total production of AFPC is 2,50,000 barrels per day, which is contributing to the 70% of the Syrian economy.

* Downloading of all the old asset data from the System called COMAC.
* Sorting of the items according to the priority level.
* Verifying the asset details according to the P&I Ds. and updating the data as necessary.
* Formatting the asset data according to the data base structure given, in a spreadsheet form and getting it approved by the section head.
* Checking the asset details at the location physically and verifying the available details and collecting the missing information.

Jan/1986-Aug/1998 - Senior Technician, Tamilnadu Petroproducts Limited, Madras, India

The Company is located in the northern side of Madras City involved in the production of Linear Alkyl Benzene (LAB), Epi Chloro Hydrin (ECH) and other by-products. This company had been given Refinery status and certified ISO 9002. The Company has now certified ISO 14001. It has also won the British Safety Council's award for Industrial

Safety 3 times and the Tamilnadu State Government's award twice.

* Round the clock Preventive and Break down maintenance of both static and rotary equipment in shift system.
* Receiving jobs for the shift and allocation to Technicians.
* Follow-up and reporting to the higher levels.
* Member of the Performance Appraisal Team of the Department.
* Preparing Schedule Maintenance Chart
* Bookkeeping and History card entry in the CMMS.
* Spare Parts Planning and Purchase order rising
* Planning for maintenance activities for shutdown.
* Arranging necessary spares and Inventories
* After completion of Maintenance jobs, inspecting and handing over the equipment to production department.

June/1984 - June/1986 – Mechanical Supervisor, Muthuluk Mechanical Engineering, Madras, India.

This is a proprietary concern, supplying manpower to the Shut Down and maintenance activities to process plants on contract basis.

* Preparation and submission of timesheets, invoice for the manpower supplied and the service provided.
* Preparation of scope of work, based on approved safe working practices and
* Preparation of tender documents for shut down jobs like Heat Exchanger Tube bundle removal, cleaning and fixing.
* Arranging manpower and equipment like cranes and fork lifts in a short notice for emergency works.
* Co ordination between various internal departments for safe and smooth completion of jobs.
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EDUCATION & CERTIFICATION:
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Education:
Bachelor of Business Administration (BBA) from, University of Madras, India in Oct-1998
Diploma in Mechanical Engineering (DME) from, State Board of Technical Education in April-1984

Certifications:
* Oil / Petrochemical Safety course for Supervisor from Ministry of Manpower, Singapore in 2004
* Financial Management for Non-Financial Managers from Singapore Institute of Management, Singapore in 2003
* Project Management Programme from, Singapore Technologies, Singapore in 2003
* Compressor Training from Siemens - Demag Delaval, Germany 2002
* First Aid Training Course, from Gray Mackenzie Oil Field Services, Syria in 1999
* Industrial Safety course from Ministry of Industries, Tamilnadu State Government in March-98
* Maintenance & Troubleshooting of Safety and Relief Valves by Moorco (India) Limited, Viralimalai. India in July-94

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IT Skills

* Well versed with personal computer software, MS-Word, Excel, PowerPoint, Project, Outlook, Visio (Office Xp), Adobe Photoshop…etc. and other network programs SAP-R3

(Inventory & PTWS modules), etc.

* Basic Knowledge in AutoCAD

* Active participation in SAP-R/3 implementation for inventory management & permit to work system modules.

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ADDITIONAL INFORMATION:
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I am authorized to work in India, Singapore & Malaysia
For USA, I will need sponsorship for which I can bear the cost if required.
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