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OBJECTIVE
A Challenging position in the area of Materials and corrosion with an organization that emphasizes continuous career growth and boundary-less work culture.

AREA OF SPECIALIZATION
Corrosion engineer with extensive technical experience in performing material selections for chemical and water processing industries. Corrosion mitigation strategies, Implemented corrosion monitoring devices for chemical and water processing industries. Stress Corrosion Cracking (SCC), coatings and surface science evaluation. Materials processing with special reference to Powder Metallurgy (P/M) powder processing of ferrous and non-ferrous materials, Solid-state and liquid phase sintering.

PROFESSIONAL
EXPERIENCE

Scientist Dec 2005 – Present
Research Associate Aug 2001 – Dec 2005

General Electric Company, Bangalore, India
NACE International certified Corrosion Technician.

Involved in setting up a world-class corrosion/electrochemistry Center of excellence (COE) at GE Global Research Bangalore. Testing facility including unique high temperature high pressure corrosion/electrochemistry test set-up, state-of-the-art Stress Corrosion Cracking (SCC), rotating cylinder for erosion/corrosion, autoclaves and SOFC testing Electrochemical Impedance Spectroscopy.

Executed projects/programs of various GE businesses including;
* GE Plastics.
* GE Industrial Systems.
* GE Aircraft Engines.
* GE Energy.

Closely working with GE Plastics Plant on Process Reliability. Involved in providing mitigation strategies / proactive support for:
* Corrosion in various process streams.
* Corrosion in cooling water systems.
* Plant shutdowns and Risk-Based Inspections (RBI)
* Identified suitable in-plant, online corrosion monitoring devices.

* Visited GE Plastics global sites for plant shutdowns and Risk-Based Inspections (RBI) for addressing corrosion issues.
* Determined the root cause of localized corrosion of glass-lined reactor and recommended/verified Tantalum (Ta) as the alternate materials of construction for chemical processing stream.
* Designed and performed corrosion experiments for various sections of a polycarbonate plant to determine corrosive species, inspection schedules, as well as residual life of several different sections
* Involved in selecting and evaluating the performance of coating materials to be used as the cathode for hydrogen production in alkaline electrolyzer
* Worked on the SOFC program and built high temperature electrochemistry capability in GRC-Bangalore to evaluate performance of cathode materials.
* Worked on next generation embedded stator (P/M route) with high permeability and low core loss.
* Leader for the Health, Safety and Environment for the corrosion and tribology group.

Junior Executive (R & D) Aug 1997 – Aug 2001
TVS Sundram Fasteners Ltd, (Metal Forms Division), Hosur, India

* Involved in a start-to-end process including raw materials (Ferrous & non-ferrous metal powders and steels) testing and processes till the end product quality assurance.
* Involved in development of new P/M products for customers such as GM, Concentric Pumps, Toyota, GE, Hyundai, Honda.etc
* Standardized protocols for raw materials, processes, and control charts for statistical analysis.
* Executed R & D projects like conrod and camshaft development through P/M route for TVS Motors.
* Evaluated new materials, and vendors for outsourcing. Excellent process trouble shooting skills.

SKILLS
* Outstanding hands on experimental skills in the area of corrosion.
* Excellent materials knowledge for materials selection and corrosion resistant alloys.
* Experience in all aspects of corrosion testing, material selection for chemical processes, electrochemical techniques and designing rigs.
* Hands-on experience in performing unique high temperature and high-pressure immersion and electrochemical testing (Autoclave, glassware, rotating disk).
* Hands on experience with working at high temperature and high pressure vessels.
* Surface characterization to identify different forms of corrosion.
* EIS measurements using potentiostats to determine corrosion rate and localized corrosion detection.
* Accelerated corrosion testing and evaluation of coating performance in different corrosive media.
* Experienced in failure analysis of corrosion failure and automotive parts.
* Materials Characterization: Hands-on experience with optical microscopy, sample preparation for microscopy, SEM, TEM, Elemental analysis using ICPOES/AAS, Image Analysis, Universal Hardness testing, Mechanical properties testing using Instron.
* Experienced in ferrous and non-ferrous powder metallurgy (P/M) processes including powder characterization, pressing, sintering, and density measurements.
* Involved/executed in research and development of next generation compact motor stator for GE Industrial Systems.
* Designed complex die for making embedded stator through P/M process.

RESEARCH
Corrosion and Electrochemistry

Corrosion behavior of materials, material selection (Stainless steel, Hastalloy, SAN 28, SAF 2205, Al-6XN, G30, Tantalum and other higher grade alloys) for specific environments, corrosion in organic media, high temperature and high pressure testing.
Established a unique state-of-the art Stress Corrosion Cracking (SCC) and Slow Strain Rate Tensile testing (SSRT) and working on materials selections for coal gasification.

Advanced Hydrogen Electrolyzer

Established a world-class setup of 8-cell autoclave for conducting electrolysis of hydrogen in alkaline electrolyzer. Performed accelerated electrochemical degradation at various levels of current densities to study the long-term behavior of coatings, and proved its performance and reliability. This research work has been recognized by Popular Mechanics magazine's 2006 Breakthrough Award for its development of an advanced Hydrogen electrolyzer

Materials for SOFC cathode / anode (2005)
The projects involved driving and working in a team environment to synthesize, characterize, and study electrochemical performance of next generation cathode materials for SOFC – Lanthanum Strontium Ferrites. The team was very successful in identifying, evaluating and recommending promising cathode compositions to the cell / stack performance team. The project findings helped in choosing the next generation cathode materials set.

EDUCATION
Diploma in Metallurgy Jun 1997
V.I.S.S.J Polytechnic, Bhadravathi, Karnataka, India
Emphasis: Metallurgy and Material processes.

PUBLICATIONS
PATENTS
* 1 US Patent application relating to chemical process for GE Plastics
* 8 internal GE publications on corrosion.
* 1-invention disclosures rated to file.

AWARDS AND RECONGNITION
* Popular Mechanics Breakthrough Award 2006 for development of an advanced Hydrogen electrolyzer.
* 2 Team excellence awards for solving greatest corrosion problems for GE Plastics.
* NACE International Certified Corrosion Technician
* Six Sigma green belt certified.
* 4 Hats-off awards for excellent technical executions.
* Gold medal for achieving TPM at TVS Sundram Fasteners Ltd.

TRAINING AND CONFERENCES
* NACE International Conference on Corrosion – March 2006, San Diego, USA
* Short course on Fundamentals of Corrosion and Electrochemistry – July 2005, Penn State University, Pennsylvania, USA
* NACE International Conference on Corrosion – December 2004, Chennai, India
* NACE Basic Corrosion Course – September 2003, Orlando, Florida, USA
* Corrosion Coating Inspection & Quality Control – May 2003, IIT Bombay, India
* Powder Metallurgy Association of India (PMAI) short course on P/M at BARC, Mumbai – January - 1999

LANGUAGE PROFICIENCY
English, Kannada, Hindi and Tamil
OTHER Willing to relocate and travel.

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