Resume - Corrosion Engineer with extensive knowlede in the area of materials selection fo...

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Resume #57684

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Aspires to pursue challenging assignments in Project Planning & Management in the area of corrosion and metallurgical domain.

PRÉCIS: Nearly a decade of experience in Project Planning & Management, Research & Development Initiatives and Quality Assurance & Control in the area of corrosion and metallurgical domain. Currently designated as Scientist with General Electric Company, Bangalore, India. Adept at devising corrosion mitigation strategies and handling material selections for chemical processing industries. Hands on experience in handling stress corrosion cracking (SCC), coatings and surface science evaluation. Experienced in processing materials with special reference to Powder Metallurgy (P/M) powder processing of ferrous and non-ferrous materials, Solid-state and liquid phase sintering. Well versed with TPM and QS9000 quality standards. Possess exemplary experimental skills in the area of corrosion. Distinction of initiating research and development of next generation compact motor stator for GE Industrial Systems. A keen planner and strategist with skills in team building, organization building capabilities and proven abilities in planning and managing resources.
NACE International member with experience in materials selection and failure analysis of materials for GE Oil & Gas, Chemical processing, Water processing and Energy industries. Experienced in wide variety of materials and coating evaluation laboratory and field methods and instruments. Good knowledge of NACE, ASME, API etc standards and specifications followed in Oil & Gas industries with strong trouble shooting and problem solving skills. Implementing online (real-time) corrosion monitoring systems for chemical processing and energy industries.

KNOWLEDGE PURVIEW

Project Planning & Execution
ð End to end project management from assessing feasibility of project, planning for resources (men & material) to monitoring on-site activities and final execution of projects.
ð Monitoring projects with respect to Cost, Resource Deployment, Time over-runs and Quality Compliance to ensure execution of projects within the time & cost parameters.

R&D Initiatives
ð Formulating mitigation strategies / proactive support for:
- Corrosion in various process streams.
- Corrosion in cooling water systems.
- Identifying suitable in-plant, online corrosion monitoring devices
ð Identifying and providing solutions for corrosion issues by visiting Plastics global sites for plant shutdowns and Risk-Based Inspections (RBI).
ð Devising and performing corrosion experiments for various sections of a polycarbonate plant to determine corrosive species, inspection schedules, as well as residual life of several different sections.
ð Managing the entire product development including requirement analysis, finalizing specifications, validating designs, prototype development, vehicle & components testing and prove-out activities.
ð Handling R & D initiatives on next generation compact motor stator.
ð Designing complex die for developing embedded stator through P/M process.
ð Facilitating new product development initiative with key focus on Quality, Cost & Delivery; developing components and systems in conformance to pre-set technical specifications.

Quality Management & Control
ð Designing and implementing stringent systems to reduce rejection levels and ensure high quality standards at all the stages of production.
ð Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications; detecting defects / faults and taking corrective actions.
ð Taking adequate measures like conducting audits to ensure compliance with TPM and QS9000 quality standards.

Process Engineering & Improvement
ð Focusing on optimization of process parameters and initiating process improvements for achieving bottom line objectives and productivity targets.
ð Conducting an analysis of corrosion failure and automotive parts

CAREER HIGHLIGHTS

Since Aug'01 General Electric Company, Bangalore, India as

The Career Path
Scientist; Dec'05 till date
Research Associate; Aug'01-Dec'05

Significant Deliverables
ð A significant contributor in establishing a World-class corrosion/electrochemistry Center of excellence (COE) at GE Global Research Bangalore. The testing facility includes a:
- Unique high temperature high pressure corrosion/electrochemistry test set-up,
- State-of-the-art Stress Corrosion Cracking (SCC) lab,
- Rotating cylinder for erosion/corrosion,
- High temperature electrochemistry capability to evaluate performance of cathode materials for SOFC application using Electrochemical Impedance Spectroscopy.
- Conversant with NACE, ASME, API, TEMA, ASTM & SSPC standards for corrosion andwelding.
- Established a world-class, State-of-the-art sour gas (H2S) lab facility (corrosion and electrochemistry lab) for the first time in Global GE. Capable of handling all kinds of high temperature and high pressure experimental needs for Oil and Gas industry requirements.
- Global project lead for materials, corrosion and reliability for SABIC Innovative Plastics (Formerly GE Plastics)
- Online corrosion monitoring high profile project being executed for GE chemical processing and energy industries.

ð Working in close collaboration with SABIC Innovative Plastics Plant (Formerly GE Plastics) on Process Reliability. Assisting in devising mitigation strategies / proactive support for:
- Corrosion in various process streams.
- Corrosion in cooling water systems.
- Plant shutdowns and Risk-Based Inspections (RBI)
- Identifying suitable in-plant, online corrosion monitoring devices.
ð Played a pivotal role in selecting and evaluating the performance of coating materials to be used as the cathode for hydrogen production in alkaline electrolyzer.
ð Efficiently handled material selection for chemical processes, electrochemical techniques and designing rigs.
ð Seamlessly executed work at high temperature and high pressure vessels.
ð A significant contributor in accelerating corrosion testing and evaluating coating performance in different corrosive media.

Significant Accomplishments
ð A significant contributor in Corrosion Center of excellence in GE Global Research fixed some of the greatest corrosion problems across GE Business.
ð Holds to credit the establishment of the world-class corrosion lab with Health, Safety and environment compliance.
ð Administered seamless execution various projects/ programs of various GE businesses, GE Plastics, GE Industrial Systems, GE Aircraft Engines and GE Energy.
ð Addressed corrosion issues by visiting Plastics global sites for plant shutdowns and Risk-Based Inspections (RBI).
ð Holds to credit the determination of the root cause of localized corrosion of glass-lined reactor and recommended/verified Tantalum (Ta) as the alternate materials of construction for chemical processing stream.
ð Proficiently designed and performed corrosion experiments for various sections of a polycarbonate plant to determine corrosive species, inspection schedules, as well as residual life of several different sections.
ð Distinction of working on the:
- SOFC program and building high temperature electrochemistry capability in GRC-Bangalore to evaluate performance of cathode materials.
- Next generation embedded stator (P/M route) with high permeability and low core loss.
ð Lead the Health, Safety and Environment for the Metallurgy (corrosion and tribology) group.
ð Working on materials selection and developing corrosion prediction capabilities for coal gasification.
ð Trained the group for high temperature, high pressure and rotating equipment handling.
ð Recipient of:
- Popular Mechanics Breakthrough Award 2006 for development of an advanced Hydrogen electrolyzer.
- 2 Management excellence awards for solving greatest corrosion problems for GE Plastics.
- 4 Hats-off awards for excellent technical executions.
ð Directed an effective and thorough research on:
* Corrosion and Electrochemistry; Corrosion behavior of materials, material selection (Stainless steel, Hastalloy, SAN 28, SAF 2205, Al-6XN, G30, Tantalum and other higher grade alloys) for specific environments, corrosion in organic media, high temperature and high pressure testing. Established a unique state-of-the art Stress Corrosion Cracking (SCC) and Slow Strain Rate Tensile testing (SSRT) and working on materials selections for coal gasification.
* Advanced Hydrogen Electrolyzer; Set up a world-class setup of 8-cell autoclave for conducting electrolysis of hydrogen in alkaline electrolyzer. Performed accelerated electrochemical degradation at various levels of current densities to study the long-term behavior of coatings, and proved its performance and reliability. This research work has been recognized by Popular Mechanics magazine's 2006 Breakthrough Award for its development of an advanced Hydrogen electrolyzer.
* Materials for SOFC cathode / anode (2005-2006); Executed work in a team environment to synthesize, characterize, and study electrochemical performance of next generation cathode materials for SOFC – Lanthanum Strontium Ferrites. Successful in identifying, evaluating and recommending promising cathode compositions to the cell / stack performance team. The project findings helped in choosing the next generation cathode materials set.

Aug'97-Aug'01 TVS Sundram Fasteners Ltd, (Metal Forms Div.), Hosur, India as Jr. Executive (R & D)

Significant Accomplishments
ð Competently handled complete operations, i.e. from start to end process inclusive of raw materials (Ferrous & non-ferrous metal powders and steels) testing and processes till the end product quality assurance.
ð Took complete charge of the overall Powder Metallurgy Division Quality assurance to look after process, quality, furnace conditions, heat treatment, and steam treatment.
ð Outstanding process troubleshooter.
ð Played a pivotal role in the development of new P/M products for customers such as GM, Concentric Pumps, Toyota, GE, Hyundai, Honda, etc.
ð Conducted an effective inspection of material at the Steel mills and Powder metal manufacturers plant.
ð Proficiently handled vendor development and qualification for secondary operations.
ð Distinction of standardizing protocols for raw materials, processes, and control charts for statistical analysis.
ð Handled the successful and seamless execution of R & D projects like conrod and camshaft development through P/M route for TVS Motors.
ð Received a Gold medal for team excellence in achieving TPM at TVS Sundram Fasteners Ltd.

Technical Purview
ð Expertise in the area of Corrosion testing
ð Performing unique high temperature and high-pressure immersion and electrochemical testing (Autoclaves, glassware, rotating disc).
ð Good Understanding of electrochemical processes related to corrosion and ability to apply them to understand corrosion mechanisms.
ð Experience in all aspects of corrosion testing, material selection for chemical processes, electrochemical techniques and designing rigs.
ð Surface characterization to identify different forms of corrosion.
ð Excellent materials inspection including steels, alloys powder metals etc.,
ð Outstanding process troubleshooter both in the area of corrosion and metallurgy.
ð Commitment to quality and seamless process.
ð Materials Characterization: Hands-on experience with optical microscopy, sample preparation for microscopy, SEM, TEM, Elemental analysis using ICP/AAS, Image Analysis, Universal Hardness testing, Mechanical properties testing using Instron.
ð Ferrous and non-ferrous powder metallurgy (P/M) processes including powder characterization, pressing, sintering, and density measurements.
ð NDT techniques Magnetic Particle Inspections (MP) Die Penetrate test (DP) etc.,

PROFESSIONAL ENHANCEMENTS (Certifications/ Courses/ Trainings/Conferences)

ð Six Sigma green belt certified.
ð NACE International certified Corrosion Technician.
ð NACE International Conference on Corrosion – New Orleans, USA (Mar'08)
ð IQPC - Corrosion Management & Fitness for Service for Oil and Gas industries – Abu Dhabi, UAE (Dec'07)
ð NACE International Conference on Corrosion – Nashville, TN, USA (Mar'07)
ð NACE International Conference on Corrosion – San Diego, CA, USA (Mar'06)
ð Short course on Fundamentals of Corrosion and Electrochemistry-Penn State University, Pennsylvania, USA (Jul'05)
ð NACE International Conference on Corrosion – Chennai, India (Dec'04)
ð NACE Basic Corrosion Course – Orlando, Florida, USA (Sep'03)
ð Corrosion Coating Inspection & Quality Control – IIT Bombay, India (May'03)
ð Powder Metallurgy Association of India (PMAI) short course on Powder Metallurgy (P/M) at BARC, Mumbai (Jan'99)

PUBLICATIONS PATENTS

ð 1 US Patent application relating to chemical process for GE Plastics
ð 8 internal GE publications on corrosion.
ð 1-invention disclosures rated to file.

ACADEMIA: Diploma in Metallurgy (Metallurgy and Materials processes) from V.I.S.S.J Government Polytechnic, affiliated to Bhadravathi, Karnataka, India

PERSONAL DOSSIER
Date of Birth: 11th April 1978
Languages Known: English, Kannada, Hindi, Tamil
Sex: Male
Marital Status: Single
No. of Dependents: #1 (Mother)
Passport No.: B-3862312 (Expiry: 07 Oct, 2011)
Visa Status: USA-B1 (Expiry: Dec, 2015)

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