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SUMMARY:
Versatile, capable with abilities to analyze, coordinate and execute job. Enjoys working with challenges and maintains the rapport of the company working with.
Responsibilities:
* Responsibility of Site Execution work including communication with Customer, Engineering Contractor and PMC. All these tasks involve work force Management and Material Management.
* Estimation and Survey for New Project Proposal including preparation of Instrument Scope Bill of Material, Engineering drawings, Vendor Quotation and Technical review.
* Coordination with Vendor for commissioning assistance.
* Design of Wiring Drawing, Junction Box Schedule, Cable Gland Schedule, Cable Schedule, Installation Layout, Cable routing & Layout.
* Well conversant with the study of P&I diagram, preparation of I/O Lists from Functional Schematics, Control Panels, Installation drawings, Cable Schedule, Tray calculation.
* Preparation of Instrument Index, Loop Diagram, Instrument Hook up Diagram, Instrument Data Sheets in ISA Format, Cause & Effect Diagram, Junction Box Wiring Diagram.
* Carried out erection, installation and commissioning of GE Fanuc PLC System.
* Carried out Installation, Erection, Pre Commissioning and Commissioning of
Acoustic Pilot Flame Monitoring System, ROV, PD Meters, Strainer Cum Air- Eliminators, Set Stop Valves, RTD 's, Batch Controllers, Remote Interaction Terminal, Card Readers, ESD PB, Earthing relay, Density Meters, Barrier Gates, MOV, Servo Level Gauges, Float & Tape Gauges, Radar Gauges, Tank Side Indicators, Coriolis Mass Flow Meters, Gas Detection System, PLC, System Networking, PT, DPT, LT, TT, ESD Valve, Pressure Control Valve, Flow Control Valve, Slam Shut Valve, Weigh Bridge, Electronic Display Unit, Turbine Meter, Orifice Meter, CCTV, Leak Detector System.
* Apart from Instrumentation activities installed, erected and assisted in Commissioning of UPS Systems with batteries.
* Integration of Pumps, Instrument Air Compressor, MOV, DG, LT/HT Status, ROV with PLC System.
* Proper documentation at Site has minimized time and energy. As built documents prepared at site as soon as changes are done thus providing information easy for access.
* Involved in Networking of Instruments, PLC with Automation System. Knowledge in RS 232, RS422/485 communications and other testing tools.
* Carried out Calibration and Weights & Measures stamping.
* Involved and Performed SAT for Terminal Automation System.
* Third Party Inspection, its coordination and direct inspections at Vendor's place.
Skills:
* Project Management, Technical assessment, Teamwork, Troubleshooting, Communication, and Networking.
* Capable to work in Engineering, Design, Construction, Commissioning and Customer Support.
* Design, Installation, Testing and commissioning of various instruments.
Other Skills & Training:
* Worked with GE Fanuc's 90-30 series PLC DOS based, Versapro and Versamax.
* Completed successful Training of "PLC PROGRAMING & IT'S APPLICATIONS" at Advanced Training Institute, Hyderabad in Allen Bradley's SLC 500.
* Completed successful training in "Serial Data Communication Standards" at Daniel Measurement & Control (India) Private Limited, Baroda.
Computer Skills:
* MS Windows XP OS.
* MS Office.
Membership:
* ISA Member till March 2010.
TECHNICAL EDUCATION
B.E. (Electronics & Instrumentation) with 75% Shanmugha Arts Science Technology and Research Academy, a deemed University, Tanjore. (Previously Shanmugha College of Engineering, Tanjore affiliated to Bharathidasan University) by May 1996.
EXPERIENCE:
Almeer Technical Services Co Ahmadi – Kuwait. Till date
Instrumentation Engineer (October 2005 onwards)
As Instrument Engineer, was leading the Instrument Team in Proposal, Engineering and Construction for various KOC Projects.
Represented the company for Technical Discussions with M/s. Pibiviesse Valves and M/s. Biffi Actuators in Italy.
KNPC – SHUAIBA REFINERY:
* Successfully completed GRTA 2006 for KNPC Shuaiba refinery as Instrumentation Engineer in "Provision of ROIV & Up gradation of Safety Interlock project".
* Assisted construction execution team. Pre commissioned and commissioned Instruments. Honeywell FSC system commissioning for Remote Operated Isolation Valves and ABB August DCS system hardwire integration for upgradation of Safety Interlocks in Various Process Units. Involved in SAT and assistance for start up.
* Single handedly commissioned Micro motion CNG050, CMF400 Mass flow meters and integrated with DCS system in GRTA 2006 in Unit 05 & Unit 07A/B.
* Single handedly commissioned Leak Detection System installed in Vent ROV's at Unit 03.
KOC – Gathering Centers:
* Currently working as approved Instrumentation Engineer for Corrosion and Scale Monitoring and Inhibitor Injection Package for S.E.K GC's (14 Nos.). As a Key person monitoring Survey activities and involved in Detailed Engineering for Instrumentation Package.
* Carried out Engineering of PLC system loops for "Replacement of Fire Water Pump and Prime Movers for KOC in GC - 16, GC – 17 & BS – 170".
* Single handedly carried out complete assembling, wiring and successful testing of GE Fanuc's LM 90-30 Versamax PLC in IP 65 Panel – 3 sets.
* Installation and Commissioning of "Acoustic Pilot Flame Monitor" with M/s. John Zink for KOC in GC – 27 & GC – 28.
Project 18: KOC approved Lead Instrumentation Engineer for "Corrosion and Scale Monitoring and Inhibitor Injection Package for S.E.K GC's (14 Nos.)".
Project 17: "Installation of Remote Operated Isolation Valve and Up-gradation of Safety Interlocks of various Process Units in KNPC, Shuaiba Refinery".
Project 16: Engineering & complete wiring, Assembling and testing of IP 65 Panel for "Replacement of Fire Water Pump and Prime Movers for KOC in GC - 16, GC – 17 & BS – 170".
Project 15: As Instrumentation Engineer - Installation & Commissioning assistance of Acoustic Pilot Flame Monitor for KOC in GC – 27 & GC – 28.
Project 14: Kuwait Oil Company (KOC) approved Instrumentation Engineer (Part Time) for "New 52" HP and 42" LP Fuel Gas Lines from Shuaiba M/F (M/F SH01) To M/F "X" In Burgan".
M/s. Daniel Measurement & Control (I) Pvt. Ltd., Baroda – India. 14.06.00 to 09.09.05
Senior Engineer (2003 – Sep 2005)
As Site-in-Charge involved in Erection, Installation, Pre-Commissioning and Commissioning of Terminal Automation Systems and Gas Metering System.
* As Senior Engineer headed the Installation Team, Coordinated with Customer for Site activities, Manpower planning, Sub Contractor Finalization, Preparation of BOM, Review of Installation & hook up drawings, Sub Contractor Bill Approvals etc.
* Executed successfully Instrumentation activities, Calibration of Instruments, Functionality tests of Control Valves, Pre-Commissioning and Commissioning of Gas Metering System at GAIL, Mumbai as Site-in-Charge.
* Single handedly commissioned FMC System and LM90-30 (DOS based) PLC at BPCL Secunderabad site. Successfully completed Site Acceptance Test and system hand over to the Customer of IOTL Manali as well as BPCL Secunderabad.
* Engineering done at site to suite the site condition for Power Distribution to all Automation Equipments at IOTL site. LM90-30 (Versapro) PLC I/O wiring done as per the site condition for ROV at IOTL site. Successfully completed Site Acceptance Test and system hand over to the Customer of IOTL Manali
* Trouble shooting of instruments in the absence of Customer Support Engineer at IOTL Manali as well as BPCL, Ongole.
Inspection:
Undergone inspection of materials coordinating with Third Party Agency for:
1.G.I. Cable trays approx. 2.5 Kms of 50mm, 100mm, 150mm, 300mm and Ladder Trays at M/s. M.M. Engineering Works, Baroda for BPCL, Karur Project.
2.Float & Tape Gauges, Tank Side Indicator and its associated hardware 12 sets each at M/s. Nivo Controls, Indore with M/s. Tata Projects Limited for BPCL, Karur Project.
3.Power, Control, Signal and I.S. Cables approx. 25 Kms. at M/s. Associated Cables, Chiplun with M/s. Tata Projects Limited for BPCL, Karur Project.
4.Panel 2 Nos. at M/s. Rittal India, Bangalore for IOTL, Dumad Project.
5.Power and Control cables approx. 5 Kms. at M/s. Suyog Electricals Private Limited, Halol with M/s. SGS India, Baroda for GAIL, Mumbai Project.
6.RTD – 4 Nos., Temperature Gauge – 2 Nos. and Thermowell – 8 Nos. at M/s. Altop Industries, Baroda for GNFC, Bharuch Project.
7.Digital Indicators – 6 Nos. at M/s. Pantech Instruments, Baroda for GNFC, Bharuch Project.
8.SS Fittings and SS Tubes at M/s. Aditya Engineering, Baroda for GNFC, Bharuch Project.
9.869M Flow Computer at Daniel works for M/s. Essar Power, Hazira.
10.Spectra-100 Flow Computer Inspection at our works for M/s. GAIL, Bharuch.
11.Junction Boxes at Baliga, Chennai for M/s. Nipco plc.
Project 13: Meter Run & FloBoss 503 at GAIL (I) Ltd, Dhuwaran - Gujarat.
Project 12: Gas Metering of GAIL (I) Ltd, Mumbai.
Project 11: Terminal Automation of Bharat Petroleum Corporation Limited, Cherlapally - Secunderabad
Project 10: Ethanol blending of Bharat Petroleum Corporation Limited, Ongole – Andhra Pradesh.
Project 9: CPCL Bulk LPG Terminal of Indian Oil Tanking Limited, Manali - Chennai.
Engineer (June 2000 to August 2003)
Responsible for Techno - Commercial, Procurement, Manpower, Material, Erection, Approvals, Payment, Coordination with Customer and other Contractors for smooth execution of the project.
* As Site-in-charge successfully completed installation & erection and Pre-commissioning activities of Indo Burma Petroleum.
* Pressure leak test was carried out for the entire skid and Valve passing at Gujarat Powergen Energy Corporation was identified. Hydro testing of tubes was carried out as per the standards ensuring safety. Gas metering system was installed after disintegrating the spool and assembled as a skid at site.
* As Site-in-Charge successfully installed and erected the Bharat Petroleum Corporation Limited Terminal, Karur. Commissioned the 25KVA UPS system and pre commissioned the Tank farm System.
Project 8: Gas Measurement System of M/s. Gujarat Industries Power Company Limited, Baroda.
Project 7: Terminal Automation of M/s. Indo Burma Petroleum, Baroda.
Project 6: Ethanol blending project for M/s. Indian Oil tanking Limited, Baroda.
Project 5: Filtration, Metering skid erection & Installation for M/s. Gujarat State Petronet Limited at Bharuch.
Project 4: Orifice meter, Turbine meter Skid Installation for M/s. Gujarat Powergen Energy Corporation at Bharuch.
Project 3: Terminal Automation of M/s. Bharat Petroleum Corporation Limited, Karur.
M/s. Protech Controls Private Limited, Chennai April 1998 to June 2000
Assistant Engineer (April 1998 to June 2000)
* Coordinating with Client and Customer through Material management.
* Direct handling of Manpower.
* Total coordination is extended thereby commissioning the entire system.
* Extended support for successful Site Acceptance Test.
Project 2: Terminal Automation of M/s. Indian Oil Corporation Limited, Bangalore.
Project 1: Terminal Automation of M/s. Hindustan Petroleum Corporation Limited, Bangalore.
M/s. Silicon Valley Corporation, Chennai August 1997 to Feb 1998
Business Development Executive (August 1997 to Feb 1998)
* Enhanced Onkyo Audio Communication System to market through Road shows Exhibition and direct marketing with customer.
M/s. Reed Relays and Electronics India Limited, Chennai Oct 1996 to April 1997
Production Engineer Trainee (Oct 1996 to April 1997)
* As Production Engineer involved in Key switch Production handling a Single Semi-Automated machine producing 5000 keys per shift.
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