Resume - PROCESS ENGINEERING OF OIL AND GAS PROJECTS

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Resume #5935

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SPECIALISATION: Process Engineering

DATE OF BIRTH: 25th September 1967.

NATIONALITY / SEX: Indian / Male.

QUALIFICATION: Bachelor of Chemical Engineering
(1991) from Jadavpur University with First
Class Honours.

PROFESSIONAL ADD ON: PG Certification in Computer application
From CMC Ltd.

ORGANISATIONS WORKED IN

: I) Balmer Lawrie & Co Ltd as Deputy Manager (Projects) from June 1997 - till date

: II) Development Consultants Ltd as Senior Design Engineer from March 1992 to May 1997

: III) Dunlop India Ltd as Management Trainee from June 1991 to February 1992

NATURE OF PROJECTS HANDLED
: Gas Gathering Stations (GGS)
: Lubricating Oil Blending Plants ( LOBP)
: Liquified Petroleum Gas (LPG) Bottling Plants
: Petroleum, Oil & Lubricants (POL) Depots
: Grease Plants
: Hydrochloric Acid Regeneration Plants

PROJECTWISE ASSIGNMENTS

A) Projectwise Assignments- WITH BALMER LAWRIE AND CO. LTD

A1. PROCESS ENGINEERING ACTIVITIES

A1.1 For Gas Gathering Stations

(5 Nos of Such Projects Handled namely GGS of ONGC at Kovilkalappal, Kuthalam, GGS IV, VII, VIII at Gujarat)

Entire Pre-Bid Engineering during competitive bidding

On-award of Contract

* Development of P&I Diagrams for Main Process and Utilities from Process Flow diagrams.

* Preparation of P& Ids for Water Injection Systems.

* Carrying out Material Balances

* Selection & Sizing of Gas-Liquid Separators using LV-soft software programs

* Preparation of Data Sheets for main process equipment like Separators, Pumps, Demisters etc.

* Preparation of Line Schedules.

* Preparation of Flare Load Charts. P& ID of Flare System. Design of Flare Systems comprising sizing of Flare Header, Flare Stack, Knockout drums etc.

* Pipe Sizing & Pressure Drop Calculations for two phase flow systems using two phase software programs eg PIPEDROP

* Hazard Analysis and Estimation of Fire water requirements based on single largest hazard as per OISD guidelines.

* PSV Sizing Calculations

A) Project wise Assignments- WITH BALMER LAWRIE AND CO. LTD

* Providing Process Input for instrument data sheets

* Thermal Design for Water Bath Heaters

* Review of Vendor Drawings/ Documentations for Critical equipment like Separators, Demisters, Heater-Treaters

* Vent Sizing For Storage Tanks

A1.2 For Lubricating Oil Blending Plants

(* 3 Nos of Such Projects Handled namely 60,0000 MTPA LOBP of HPCL at Silvassa, 50,000 MTPA Aviation LOBP of IOCL at Faridabad, 20,000 MTPA LOBP of IBP Co. Limited at Budge Budge, 60,000 MTPA of M/s Emirates Lube Oil Co (ELCO)

* Preparation of Entire Basic Engineering Document and Process Design Basis

* Estimation of Utility Requirements like Steam, Cooling Water and Compressed Air.

* Preparation of P&I Diagrams for Main Process and Utilities.

* Thermal Design and Estimation of Heat Transfer Area Requirements for Batch Blending (Heating & Cooling Operations)

* Estimation of Agitator Power Requirements for mixing and blending operations.

* Design of Agitators for Blending Operations

* Preparation of Data Sheets for main process equipment like Blending Kettles, Pumps, Heat Exchangers.

* Design of Socony Mixers / Eductors for recirculatory Tank Mixing.

* Preparation of Batch Cycle Time Charts for Batch Blending

A) Projectwise Assignments- WITH BALMER LAWRIE AND CO. LTD

* Thermal Design for Tank Suction Heaters & Bayonet Exchangers

* Pipe Sizing & Pressure Drop Calculations

* Sizing of Tank Heating Coils.

* Preparation of Line Schedules

* Vendor Drawing review for main process equipment

A1.3 For LPG Bottling Plants

(*5 nos such Projects handled namely LPG Bottling Plants (22000 MTPA) of M/s IOCL at Bokaro, Jharsuguda, Guna, Erode & Malda)

* Hazard Analysis and Calculations of Fire Water Requirements as per Oil Industry Safety Directorate (OISD) guidelines, Fire Protection Engineering including Network Analysis of Fire Hydrants by Hardy Cross Method.

*Preparation of P&I Diagrams for main process & Utilities

* NPSH Calculations for LPG Pump Design

*Pipe Sizing

* Safety Valve Sizing

* Preparation of Data Sheets for LPG Pumps

* Preparation of Line Schedules

A1.4 For Grease Manufacturing Plants

(*3 nos such Projects handled namely Inhouse Grease Plants at Silvassa, Calcutta and Chennai, Grease Plant for ELCO)

* Preparation of Material Balance and Energy Balance for Emirates Lube Oil Company (Elco)

* Estimation of Utility Requirements like Thermic Fluid and Air

* Preparation of P&I Diagrams for process and Utilities

* Preparation of Grease Formulation packages for ELCO

A2. OTHER ENGINEERING INCLUDING PROJECT ENGG ACTIVITIES

Have carried out project engineering activities as support for project exigencies eg. Tendering, tender evaluation and ordering, preparation of RFQs, purchase requisitions interfacial engineering, mechanical design of pressure vessels (bullets)

B) Projectwise Assignments- WITH DEVELOPMENT CONSULTANTS. LTD

B1 PROCESS ENGINEERING JOBS

B1.1 Hydrochloric Acid Regeneration Plants

* Was Involved is HCL Regeneration cum Synthetic Ferric Oxide plant of M/s Associated Cement Companies at West Bengal and Tinplate Company of India

* Review of P& Ids given by Process Collaborator

* Review of Material & Energy Balances given by Process Collaborator

* Preparation of Data Sheets for process equipment eg Absorbers, Venturi Separators, Tower Packings

* Hazard Analysis for acid handling plant

C) EXPERIENCE- WITH DUNLOP INDIA LIMITED

Was involved in cycles of Production, Maintenance, Industrial Engineering, Planning, Engineering Services as a Management Trainee at Dunlopâ€™s Rubber tyre and Industrial Rubber Product Manufacturing Unit at Sahagunje, West Bengal

SITE EXPERIENCE

- Was deputed to Grease Plant at Silvassa & Calcutta for involvement in the entire Construction Cycle of Mechanical Erection & Piping,Hydrotesting of Pipelines and Tanks, Precommissioning and Commissioning

- Was deputed to LPG Bottling Plant at Bokaro & Malda for involvement in the entire Construction Cycle of Mechanical
Erection ( eg Bullets, Horton Spheres, LPG Pumps, 20 M Dia Tanks, Air Compressor, Air Dryer, Conveyors), Pipieline (with 100 % Radiography, WPS, PQR, Welder Qualification at 6G
SITE EXPERIENCE

etc), Erection of Fire Protection items (like Fire Engines, Piping Network,Hydrants, Monitors ),Valves, On-line Instruments, Hydrotesting and Pre-commissioning Check up, Gas â€"In and commissioning etc

CODES AND STANDARDS USED

Oil Industry Safety Directorate (OISD)

ASME Boiler And Pressure Vessel Code Section VIII,IX

IS 803, API 650, API 620 for tanks

API RP- 520, 521

Tubular Exchanger Manufactures Association (TEMA)

ANSI B 16.5 (Flanges), B 16.9 (Butt Welded Fittings), B 16.11 (Socket Welded Fittings) & other related ANSI std

IS 875 (Wind), IS 1893 (Seismic)

Process Heat Transfer ( By DQ Kern)

SOFTWARE USED

LV-Soft for Separator design, PIPEDROP, MS Word, Excel, Autocad, Primavera, Network Analysis Software, In-house Pipe size Software, Design II for windows, Piping Systems Fluid Flow etc

PERSONAL

Hardworking, Team player, Proficient in English, Likes to achieve targets with stringent deadlines

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