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Resume #6032
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POST APPLIED: QA/QC ENGINEER
Objective „X To evolve my entire knowledge in to wisdom
„X To serve for a company and grow along
„X To raise my and family's social status
„X To divide my time optimally between work and personal life
„X To achieve something anyone in life either officially or personally
Professional experience
Company Profile;
ELGI EQUIPMENTS LTD, COIMBATORE, TAMILNADU, INDIA-641 021
ELGI was established in 1960 and now produces 50 products and doing a turnover of above 300 crores. It has foreign collaboration for technical and trading tie-up with companies from USA, Germany, Japan and Korea. The company's core products are Air compressors of different types and subsidery of Pressure vessels, Vertical Air receivers and Heavy fabrications like compressor rigs and platforms, and Automotive Equipments. It employ's about 1000 personal and has a growth rate of over than 10%.
Duration: April 1996 to till 2003.
Designation: Sr. Engineer, Quality Assurance &Quality control
Reporting to: Sr.Manager
Assignment ;
* To ensure a high standard of quality in products manufactured and carryout various inspections and verifications for all fabrication, machined and raw materials and equipments and reduce rejection/rework at various stages.
* To qualify the end products to the designed standards & specification parameters while closing production orders.
* To ensure that the errection, installing, testing & commissioning of mechanical equipment have been carried out in as per the supplier standards & specification.
Work nature;
* To guide a team of inspectors in the following stages of Reliability areas
1. Inward inspection
2. Production process inspection
3. Finished Goods inspection.
* To preparation of Quality plan for inspection process of each component / item.
* To follows inspection and quality plan for the mechanical works and carries out the various stage inspections and tests, record findings, prepare various reports.
* To coordinate with clients inspection and production department for intermediate and final acceptance of work.
* To carryout inspection works and nominated sub-contractors/suppliers as directed by approved inspection and quality plan.
* To carry out inspection of material/equipment received & and prepares material inspection reports.
* To provide client's inspection requirements.
* To advise the poor quality work & deficiencies detected during inspections & assist / advise on remedial works required.
* To interfaces/coordinate with operations department regarding work schedules and priorities.
* Taking and implementing Corrective & Preventive action for Non-conformance.
* To maintain smooth relationship with subordinates, other departments and clients
* To provide input to subordinates performance evaluation.
* Performing welding qualification test of welders.
* Initiate Engineering Change Requests for process or Quality improvement.
* Supplier Quality Assurance; Meet suppliers and implement process improvements at their end to improve product reliability.
* Customer complaint analysis - Problem-solving techniques thro¡¦ Root cause analysis (RCA)¡¦.
* Document processes in Reliability as per requirements of ISO.
* Vendor selection, evaluation & re evaluation and fixing criteria
* BaaN systems & Team Work
Duration: Dece 1992 to March 1996
Designation: Engineer, Production
Reporting to: Manager
Assignment;
* To improve shop floor efficiency and on time delivery.
* To ensure targeted work in process inventory level..
* To ensure the resources of men, material, machine and suppliers are utilized very effective, make profitable of all assigned tasks, and all machineries are maintained properly.
Work nature;
* Overall responsible for Heavy fabrication works like pressure vessels, vertical air receivers and bore drilling compressor platforms, cabinets and product assembly in the production floor.
* To plan, organize, and execute works in accordance with schedule and sequencing.
* To identify materials, specifications, inspection requirements and organizes for stage inspection as required.
* To organize materials and equipments for upcoming jobs in advance.
* To study drawings and schedules and BOM checks for correctness and completeness of the materials and explains to fabricator.
* To prepare work schedules of all related activities to ensure smooth operation of the task.
* To ensure work occurrence as per routing sheet, observe and optimize routing time.
* To analyze jobs to be performed and selects necessary tools and equipment required in performing the job.
* To utilize the resources (men, material & machine) to produce goods at high quality standards.
* To ensure all activities carried out by subordinates are performed in accordance with company or clients rules and regulations.
* To prepare weekly production schedule and achieving targets.
* To constantly line balance assembly sequence to introduce new methods for reducing production cost.
* To maintain proper work instruction for various products
* To suggest engineering changes based on manufacturing ability and material availability.
* To maintain documentation control process related to ISO norms.
Company Profile;
SHARP ENGG. WORKS, COIMBATORE, TAMILNADU, INDIA-641 021
It is Heavy metal fabrication, Structural fabrication and Pipeline fabrication organization, operates as a main supplier for major companies in Tamilnadu and errection at party sites for above 20 years. It is one of the sub contractor of Liquid Propulsion Project of ISRO Magendragiri, Tamilnadu, India and the company has 100 employees and was doing a turn over of 8 crores.
Duration: May 1985 to November 1992
Designation: Production Supervisor
Reporting to: Proprietor
Assignment ;
* To ensure that all assigned fabrication jobs are carried out in accordance with specifications and schedule and operate shifts.
* To utilize the resources (men, material& machine) are effect a safe efficient, profitable execution of all assigned tasks/projects.
Work nature;
* To study fabrication drawings, schedules and bill of materials check thoroughly and explain to the fabricator.
* To supervise the fabrication crew.
* To arrange for stages and final inspection of fabricated items as required.
* To allot work to different work centers and personal
* To prepare work schedule as per requirements and ensure smooth operation of the task/project.
* To arrange necessary tools and equipment required performing the job.
* To line balance different products.
* To self qualify the products from production centers.
* To conduct periodic stock taking of fabrication related equipment/material and list down the materials/equipment required for ordering/purchasing.
* To prepare reports and time cards of workers and submit for approval.
* To maintain proper drawings for fabrication.
* To provide training as required.
* To provide maintenance work (preventive& periodical) of key machineries.
Additional professional activities „X Six sigma activities
„X Quality Circle activities
„X Root Cause Analysis activities
„X Cost reduction activities
Summery of
Professional
Qualification May 2002 Government College of Technology
Coimbatore, TN, India
Degree of Mechanical Engineering
April 1985 Government Polytechnic,
Nagercoil, TN, India
Diploma in Mechanical Engineering
Additional
Qualifications
December 2003 Industrial Quality Concepts, Chennai, India
American Welding Society -Certified Welding Inspector
(04010701)
September 2003 Qualtech, Chennai, India
ASNT SNT-TC-1A NDE CERTIFICATES
Penetrant Testing ASNT LEVEL II
Magnetic Particle Testing ASNT LEVEL II
Ultrasonic Testing ASNT LEVEL II
Radiographic Testing ASNT LEVEL II
June 2003 Indian statistical institute, Bangalore, India
Six sigma certification (Green Belt)
„X Assisting to GM for Six Sigma Project as a Green Belt
Languages
Tamil and English
Personal records
Date of Birth: 10.03.1966
Sex: Male
Marital Status: Married
Hobbies: Hearing Music and Reading Books
References will be provided on request.
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