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Resume #62476

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Assignments in Installation/ Erection/ Commissioning/Projects/ Operations & Maintenace/ Troubleshooting with an organisation of repute.

Professional Snapshot
„Ã A dynamic profesional with over 17 years of enriched expertise in the arenas of Projects, Installation, Erection & Commissioning, Operations & Maintenance & Plant Operations.
„Ã Presently working with Arab Paper Manufacturing Co Ltd. Saudi Arabia as Electrical and Instrumentation Superintendent.
„Ã Proficiency in designing maintenance (preventive & predictive) strategies, procedures and methods; monitoring and controlling maintenance costs.
„Ã Proficiency in managing erection & commissioning of various machines and equipments for reducing downtime and enhancing operational effectiveness of equipment.
„Ã Deft in managing & motivating teams for running successful operations with extensive experience of developing procedures, service standards & operational policies for business excellence.
„Ã Excellent communication & interpersonal skills with strong analytical, team building, problem solving and organizational abilities.

Areas of Expertise

Installation/ Erection/ Commissioning
„± Installation and commissioning of various equipments as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
„± Anchoring on-site erection & commissioning activities for various machinery and equipments.
„± Ensuring completion of project within the time & cost parameters and effective resource utilisation to maximise the output and minimize the cost overrun
„± Reviewing engineering drawings, technical specifications, cost estimates for Installation & commission of the equipment.

Plant Operations
„± Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
„± Preparing manuals & work instructions for operations for the unit and maintaining reports for facilitating decision making by the management.

Operations & Maintenace/ Troubleshooting
„± Managing preventive and predictive maintenance schedules of equipment to minimize stoppages in critical production areas; ensuring condition monitoring of various equipments.
„± Identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools. Includes proposal, studies and re- engineering.
„± Executing cost saving techniques/ measures and modifications to achieve substantial reduction in Operation expenditures and work within the budget.
„± Troubleshooting problems pertaining to System Performance, Administration, Application Conflicts & System Bugs.
„± Implementing Training and orientation programmes for new comers.
„± Managing Spareparts / Inventory and Annual Budgeting.
„± Available On call to ensure productivity 24x7.

Design Engineering
„± Analysing and producing the technical requirements and specifications & recommending design modifications based on client / project requirements.
„± Monitoring product quality & impact of design modifications on product features.
„± Writing technical documentation, describing the specifications/usage of products.

Organisational Experience

Since Sep'97 with Arab Paper Manufacturing Co Ltd. Saudi Arabia. as Electrical and Instrumentation Engineer ¡V Sr. Project Engineer (E&I) - Electrical and Instrumentation Superintendent.

Arab Paper Manufacturing Company Ltd. (WARAQ) was the first Kraft paper mill in saudi Arabia and largest in GCC, a distinction it proudly enjoys even today with an aggregated production capacity of 200,000MT/Year. Paper Machine 1 has a finished trim of 4.2 meters and produces paper in the range of 90-200 GSM. Paper Machine 2 is twin wire Machine with a finished trim of 5.0 meters capable of making Paper from 90-300 GSM.

„Ã Now functioning as the Electrical & Instrumentation Department Head leading a team of Electrical and Instrumentation Engineers and Technicians responsible for maintenance and trouble shooting of Complete Electrical and Instrumentation system of Plant ( PM1 and PM2).

Achievements:
„Ã Successfully commissioned the following projects:
- Total Plant Solution, Honeywell Measurex. (MXOPEN) Which includes Scanner and Devronizer for CD moisture control and MD basis weight control for PM1.
- AV 700 Closed Hood and Pocket Ventilation system on Paper Machine 1.
- Upgradation of PM1 Old Analog DC Drive system to ABB AC Multidrive system to improve Drive System reliability and overall Machine performance.
- PM2 project, (300TPD Paper Machine with 600 TPD S/Preperation) involved right from design stage to final Commissioning. Involving installation and commissioning of Complete Electrical and Insrumentation system comprising LV(Low Voltage) Motors, Over Head Cranes. LV Distribution, MV(Medium Voltage) 6.6KV and 13.8KV Motors, MV Substation, LV MCCs, ABB/SIEMENS/CONTROL TECHNIQUE Variable Speed Drives, OEM Automation Panels having SIEMENS/ALLENBRADLEY PLCs. Honeywell Measurex Davinci QCS System and PKS Experion DCS System. All type of field Instrumentation (Transmitters/ Control Valves). Marshalling panels, I/O Testing, Cable scheduling, Calibration of smart instruments thru Hart communicator, EOT Cranes, Roll Grinder Drive system, Paper Machine and Rewinder ABB Multi Drive AC Variable Speed Drive System, Transformers. Oil fired Boilers and its controls, Waste water treatment plant 2500 cubic mtr per day, R O Plant (2000 cubic mtr. Per day).
- Surpassed plant capacity of 500TPD and produced 600 Ton by optimization controls and plant performance.

„Ã Part of the AXAPTA ERP Implementation team.

Feb'90 ¡V Jul'97 with Ballarpur Industries Ltd. (BILT) Unit Shri Gopal as Executive Engineer Electrical.

Ballarpur Industries (BILT) is India's largest paper company and only Indian company to rank amongst top 100 paper companies in the world. It is also India's largest manufacturer and exporter of paper, with a strong presence in all segments of the usage spectrum that includes Writing and Printing Paper, Industrial Paper and Speciality paper. Complementing this is a diversified production infrastructure with six manufacturing units spread across the country.

„Ã Played a key role in handling the following:
- Transformers upto 2000 KVA.
- 11 KV/500 MVA H.T substation with electromagnetic protection system.
- Variable Frequency Drives of Allenbradley and ABB makes.
- H.T motors upto 750 KW.
- Power control centres and Motor control centres with complete cabling work.
- Rewinder DC motor Thyristor Drives. 200 KW, 110 KW, 90 KW.
- Complete cabling of pulp mill motors.
- Programmable Logic Controllers Siemens Simatic S5 series in various complex applications.

„Ã Efficiently handled the Maintenance & Trouble shooting of all above and the following Electrical equipments:
- Two captive power plants having 23.125 MVA Turbogenerator set (Toyodenki Japan) & 7812.5 KVA Turbogenerator set (BTH make) and its Electrical Auxiliaries.
- One 17 Sections DC Motors Thyristor Drive Paper Machine And Three Line Shaft DC Motor Thyristor PAPER Machines.
- AC Commutator Motors and Eddy current drives.
- 200 Metric tonn Pulp Mill.

Maintenace Purview
* 13.8/6.6/0.44KV Power Distribution System.
* High Voltage Switch-gear Panels (13.8/ 6.6 KV) Equipped with Conventional / Digital relays & associated equipments & schemes (ABB).
* HT Motors (6.6 kV) and LT motors. (SIEMENS/ABB)
* Intelligent Power & Motor Control Center with conventional & Numerical Relays.(SIEMANS/ABB/GEC Alsthom/P&B - & its associated software)
* Emergency High Voltage board (6.6 KV), its distribution & Power Motor Control Centers.
* Conversant cabling system,Cable routing, cable terminations,
* HT & LT Cable laying, routing, cable Jointing & Cable terminations (Indoor/Outdoor).
* Transformer Oil filtration & Top-up in various Transformers.
* Bearing replacement of motors at site & vibration analysis with SPM meter.
* HONEYWELL PKS EXPERION R-612 DCS System, Commissioning, Programming, Trouble shooting.
* 220 Volt Battery Charging System, discharging of batteries & Loads Trials.
* Variable Speed Drive (VSD) 600 kW (SIEMENS/ABB/TELEMECANIQUE/ CONTROL TECHNIQUE)
* Uninterrupted Power Supply 80/40/20 KVA ( by APC.LIEBERT)
* Programmable logic Controllers (SIEMENS/ABB/ALLENBRADLEY).
* Diesel Generator & Emergency Control Panel.
* Equipment & Plant Earthing.
* Plant & Emergency Lighting, Lighting Mast & Power distribution boards
* Maintenance of Substation Equipment's i.e. air pressurizing & Battery room.
* Multi Motor EOT Cranes Two Nos. 2 Trolley 25T+ 25T, Two Nos. 3 Trolley 25 T + 50T + 25 T, 2 Nos. 2 Trolley 10T + 10T (Eastern Morris, Kone, Kuli Make ).
* Atlas Copco Screw Compressors 1800 CFM and 600 CFM Capacity. GA-22, GA-45s and GA-110s.
* Fire Pump Skids. Electric Pump + Jockey Pump + Diesel Engine Pumps.
* Oil Fired Boilers 6 nos. Each 20TPH. Its Control system and Servo Motor Controls (for firing/fuel air ratio setting).
* All Type of field Instrumentation- Transmitters (Pressure /Flow/Consistency/Level/ vaccum), Control Valves, RTDs, Single loop and Multiloop Controllers.
* Control system with Siemens S5/S7, Allenbradley PLCs.
* Paper Machine and Rewinder ABB make Multi Drive System.
* Variable speed DC Drives. (AEG Minisemi/ ABB / Siemens make)
* DC Analog Variable Speed Drives for Paper Machine and Jagenberg Winder
* Variable speed DC Drives. (AEG Minisemi/ ABB / Siemens make).
* Complete MCC Electrification with latest protection schemes.
* Pneumatic and Hydraullic Controls.
* Pneumatic and Electronic Controllers.
* Reel wrapping machines controls.
* DC Motors.
* Core Making Machine.
Testing and Commissioning
* Power & Distribution Transformers. Transformer Oil Testing.
* Bus-Bar, Bus-Duct, HT Cable. Earthing Testing & improvements
* Power / Motor Control Center & Its Schemes.
* Current & Potential Transformers testing.
* Vacuum / Oil / Air Circuit Breakers & Associated Schemes.
* HT & LT Motors.
* Uninterrupted Power Supply System & Variable Speed Drives.
* Battery Charger & Batteries load test & deep discharge testing.
* Variable Speed Drives of various ratings. SAMI GS 500, ACS550, ACS 600, ACS 800. ALTIVAR, MICRO MASTER, DIGIDRIVE (ABB / SIEMENS / TELEMECANIQUE / CONTROL TECHNIC MAKE).
* HONEYWELL PKS EXPERION R-612 DCS System.
* HoneyWell MXOPEN and Davichi Quality control system with MD and CD Controls (Devronizer and Proflow )
* All type of Field Instrumentation and its Calibration.
* Paper machine Multidrive (Allimand France Make) ABB ACS 600 having 39 sections.
* ABB ACS 600 Drive System for 2 Drum Rewinder (Allimand France Make).
* HV and LV MCCs and its Interfacing with Honeywell DCS System and Siemens S7/S5 PLC.
* Variable speed DC Drives. (AEG Minisemi/ ABB / Siemens make)

Training Progarms
„l SIEMENS Simatic S5/S7 System Handling and Maintenance training.
„l SKF Vibration Monitoring training.
„l Honeywell Measurex MX OPEN Quality Control System ¡V Sensor, Hardware and Software Training.
„l ABB ACS 600 MultiDrive Operation and Maintenance Training in Finland.
„l Paper Machine Concept 200 System Engineering trainind in Finland.
„l ABB Application Controller, AC80 Programming Training in finland.
„l ABB AC Drive control Section Training in Finland.
„l Honeywell Measurex QCS DAVINCI SYSTEM UPDATE Training in Ireland.
„l Honeywell Experion PKS DCS application Advance Training in finland.
„l Honeywell Experion PKS DCS HMI web Display Builder System Training in Finland.
„l Honeywell Experion PKS DCS Profibus Interface Training in finland.
„l On site training on Siemens Simadyn D Control system.
„l On site training on Siemens Somovert Drives.

Other jobs
* Preparing Standard Operating & maintenance Procedures (SOP/ SMP).
* Reviewing Electrical operations, maintenance procedures and practices for the plant, follow up to ensure implementation of recommendations.
* Preparing budgets for department. Preparation and review of Annual Budget Requirement for Department Comprises of Annual overhauling, Modification- Development & Plant Reliability
* Preparing MIS reports and take corrective action to ensure minimal budgetary variance
* Developing specifications for installation and commissioning of equipment for optimizing equipment performance.
* Prepare & review Risk assessment for all electrical activities.
* Provide inputs to Unit Head in operations and maintenance on technical feasibility of equipment, modifications and spares, layout changes. Develop list of materials and spare parts for electrical and instrumentation system operations and maintenance ensuring standardization, cost effectiveness and optimum stock levels along with smooth operations.
* Thorough with fault MVA calculations, Cable selection, Protection co-ordination, relay settings.
* Quality Assurance ¡V responsible for ensuring electrical department work within the provisions and guidelines of the QMS. Quality Audits at Every Stage after receiving the material to Commissioning of Equipment.
* Participate in formal design reviews and audits.
* Inspection and Testing: Prepare and review Inspection and testing Plan (ITP) for all electrical System & equipments, new installations, post maintenance and modification work.
* Carry out functional testing/commissioning to ensure that systems meet contractual specifications and requirements
* Identifies all resource requirements for projects construction and liaises with other department.
* Ensure that prior to any project all necessary actions have been closed out.
* Liaise with Planning department to ensure all plans accurately reflect up-to date project status
* Responsible for technical and operational aspects of project & manage design and engineering services
* Prepare documents, technical specifications and scope of work, list of materials and drawings for contractor
* Sub-contractor management and audit
* Prepare & review specifications & modifications, requested as well as planned.
* Review of vendor design documentation, test plans, field installation, commissioning and trouble shooting.

Education
Bachelor in Electrical Engineering (With Honrs.) from Regional Engineering College, Kurukshetra University in year 1995.

Diploma in Electrical Engineering from Government Polytechnic Ambala City in 1989.

Personal Details
Marital Status: Married and having two Children.
Nationality: Indian
Date of Birth: 5th September, 1971.

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