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MAINTENANCE MECHANIC/QUALITY ASSURANCE INSPECTOR

PROFILE
* Perform cost-cutting modifications that improve safety and boost machine productivity. Troubleshoot systems accurately and repair breakdowns quickly to maintain operating efficiency.
* Knowledgeable of Omron PLC Programming.
* Proven abilities in a wide range of technical skills, including:
Blueprint reading
Hydraulics
Sheet metal layout, fabrication
Air compressors
Filling machines Mig, Arc, Gas Welding
3-phase electric motors
480V AC-24V DC
AC & DC drives
Conveyors
EXPERIENCE
Bristol-Myers Squibb Inc - Makati, Philippines May 2005-Oct 2007
Quality Assurance Supervisor/ Head Maintenance Mechanic
Responsible for all aspects of troubleshooting and repair of the main packaging machine (Fuji & Eltzen), injection molders, vacuum loaders, conveyors and assembly machines.
Planned and implemented alterations to ensure safety, to improve operator ergonomics, and to increase machine productivity.
Also performed specific task for Quality Assurance and underwent extensive training for Quality Management Systems (ISO 9001). The list of duties are the following:
* Checking of the physical condition and identification of incoming materials, and the accompanying documents received from Bristol-Myers Squibb (BMS) and other suppliers. The checks will also include the verification of quantity versus the stated quantity in the received documents including certificate of analysis or inspection from the suppliers or principals.
* Hygiene monitoring and pest control inspection during storage of materials, and the rest of the warehouse area.
* Hygiene and environmental inspection during and after plant cleaning, before start-up, during operation, and line clearance/change of product batches.
* Checking of accuracy of batched or prepared materials for blending or filling. This includes the identification of materials, physical condition/cleanliness, accuracy of quantity and weight, and the sequence of dumping of ingredients.
* Regular checking of critical rooms/high hygiene areas condition - cleanliness, %RH (standard is 50-55%), room temperature (standard is 24-28°C), room positive pressure, and compliance of operators to proper uniform.
* Spot and verification checking on documentation such as HACCP/CCP checks, critical parameters like blending time, production yield at the end of each manufacturing order, and net weight control data.
* Performs Organoleptic testing - product appearance, texture, color, taste, smell - once per shift.
* Implements net weight control policy, based on BMS requirements and standards. This is done by manual weighing of samples on an established frequency, and then plotting the results in a control chart. At the end of the manufacturing batch, a normal distribution chart will be plotted and the average actual net weight and % marginal will be reported.
* Responsible in checking the integrity of seal in every sample pouches. This is through the Rhodamine leak testing every start up, middle of shift and change of foil. Every 30 minutes, a "submarine" leak test is done outside of the filling room.
* Perform physical appearance check on foil alignment/overlap, pouch cutting, correctness of batch information code which is done every 30 minutes.
* Checks and validates manual packing area for completeness of units per case, tape sealing, and correctness of shipping case batch information print done by the packaging line attendants.
* Ensures lifting and labeling of line and product samples required by BMS for laboratory analysis and retention or keeping quality samples.
* Accountable for the completion and collation of all production record, production reconciliation and yield computation at the end of each manufacturing batches or orders are done.
* Carrys out "Manufacturing" release of finished products at the end of each manufacturing batch or order and a Product QA Release Report is accomplished and faxed to BMS as soon as products are dispatched to our warehouse.
Pentaseal Corporation – Cabuyao, Laguna Jan 2003-April 2005
Maintenance Technician/Quality Assurance Coordinator
Performed maintenance and repair of semi-automated equipment, PLC-controlled assembly lines, and machines.
Executes maintenance check-up to Fuji Filling Machine on weekly and daily basis, calibration and fabrication of machine spare parts.
Fulfills the programming using OMRON PLC for Fuji Machine after swab test and also printer settings for individual pouch line
Reports to Plant Manager in behalf of the whole production team and makes sure that all outputs are properly packaged, well-maintained and in mint condition in the warehouse area.

Mega Packaging Company - Cavite, Philippines April 2002-Dec 2002
Maintenance Technician
Responsible for the setup and performance of preventative maintenance on a range of machines, such as punch presses, mill and thread machines, pulp and paper motors and molders.
Knows how to drive and handle hand lifts and fork lifts.
Handled the fabrication of equipment modifications to upgrade systems.
EDUCATION
TECHNOLOGICAL INSTITUTE OF THE PHILIPPINES
Degree Course: Instrumentation Technology - Undergraduate
Successfully completed classes in schematic interpretation and basic electricity.
Attended seminars for Pipe Fittings, Hydraulics, Calibration and Systems upgrade.
Trained in machinery instrumentation – installation and maintenance, wirings and programming of different machines using OMRON PLC.

PERSONAL
MARITAL STATUS: Single
NATIONALITY: Filipino

Character preferences, certificates and other documents needed are available upon request.

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Brief Description
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