Resume - A well experienced senior level QA/QC Engineer, Welding/Coating inspector

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Resume #65670

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Educational Qualification

Graduated In science (Chemistry), from Mahatma Gandhi University, Kottayam, Kerala, India,

Post Graduate Diploma in Computer Application.

Technical Qualifications

Senior Certified Welding Inspector - CSWIP 3.2 from TWI, UK.

Registered Senior Welding Inspector

Diploma of International Welding Inspector

NACE Level II Coating Inspector

ASNT Level II in UT,MT,PT,RT & VT

RTFI Level II from Saudi Aramco

Radioactive Source Retrieval Certification from Saudi Aramco.
Training

Sea Survival
Helicopter Survival
Advanced Fire Fighting
Breathing Apparatus

Driving Licence

Holding Valid Indian & Saudi Arabian Driving License
(Applied for UAE Driving License)

Professional Membership

Member of AWS

Member of TWI

Member of ASNT

Member of NACE

Over view.

„Ï Over 16 years of work experience in on shore/off shore Inspection, Quality Control, Quality Assurance, Coating Inspection as well as Welding Inspection. An experienced QA/QC Engineer, NDT Supervisor, Coating Inspector, Vendor Inspector, conversant with most of the International Codes and Standards such as ASME,ANSI,ASNT,DIN,AWS,API,BS,NACE,SAUDIARAMCO,BP,ADCO Engineering Standards and ISO Quality Procedures.

„Ï Capable of supervising and monitoring productivity. Having extensive experience in carrying out all NDT methods independently. Capable of interpreting test results to various standards.

KEY SKILLS \ EXPERIENCE

Thorough knowledge and experience in Inspection of Oil and Gas installations. Experience in shut down inspection of Process equipments involved in Gas processing and dehydrating plants, HP-Separators, Scrubbers, Reformers, Ammonia storage tanks, Buried and Mounted LPG Bullet Tanks, FC-Cracker and Columns. Specialized in Top side inspections of Wellhead Towers and offshore Crude processing facility. Familiar with most of the applicable International Codes, Standards and major Oil Company Specifications used in the industry. Vast experience in the preparation/review/approval of Quality Plans, ITPs (Inspection Test Plans),WPS, other procedures and work instructions for construction as well as maintenance applications. Experience in Plant condition monitoring and in the assessment of Fitness for Service of various equipments and piping system.

Career Summary

January 2007 to till date

Working as an Inspection Engineer/Senior Welding & Coating inspector at ADMA OFFSHORE Projects. Employed by M/S INSPECTA INTERNATIONAL as Inspection Engineer and contracted to M\S ADMA-OPCO, the Subsidiary of ABU DHABI NATIONAL OIL COMPANY (ADNOC). Attached to the Inspection Department of various offshore Super Complex such as UMM SHAIF, ZAKUM WEST & CENTRAL and WELL HEAD TOWERS. Responsible for the QA\QC functions related to the fabrication and Risk based Inspection program on board the Offshore Super Complex where 200,000 BPD of Crude is produced. Responsibility includes condition monitoring and reporting of Piping Systems, Static equipments and offshore structural components, Assessment of Fitness for Service of Piping systems and Static equipments and issue recommendation reports based on specified NDT techniques for endorsement of systems.

Dec. 2004 to Dec.2006.

Worked as a QA/QC Co-ordinator/ Senior QC Inspector with Lamprell Energy Limited, Jabel Ali- Dubai- an ISO company involved in the fabrication and production of FPSO,off shore TURRETS, Land Rigs, Barges, Modules and Off shore structures etc..

Major Responsibilities

„Ï Attending the daily and weekly meeting with production and planning department
„Ï Planning and giving a proper work instruction & guidelines to sub-ordinates to perform NDT operations, establishing priorities and sequences of testing

„Ï Preparation of QA plan, Inspection and Test plan, Inspection & NDT Procedures.

„Ï Liaison with client QA/QC Engineer in planning and job execution.

„Ï To conduct CV evaluation & Certificate evaluation, interview of new QC personnel and sub contractor personnel.

„Ï Review sub contractor quality plans and relevant inspection and test plans

„Ï Co-ordination of all QA/QC activities such as Coating Inspection, Welding Inspection, NDE, PWHT, Hydro tests, Service tests, Line reinstatement and punch listing activities.

„Ï Compile and maintain the job packs, to ensure that all job related required reports and certificates is progressively generated and captured.

„Ï Maintain all records of all as built drawings, test certificates, calibration certificates and pre commissioning procedures.

„Ï Counsels other disciplines regarding verification of specification requirements, in house procedures, Quality Control needs, and maintain compliance with specifications.

„Ï Advice on corrective actions and re work

„Ï Act as an advisor in resolving QC disputes between company and client

„Ï Develops/updates QA/QC forms and ensure their implementation.

„Ï Ensure high operational standards and safe working of all personnel at all times

„Ï Liaise with clients and Authorized Inspectors for the approval of reports

„Ï To raise and maintain the record of welding activities, technical Query, NCR and corrective actions.

„Ï Witness Hydrostatic & Pneumatic testing.

„Ï Witness/Co-ordinate PWHT requirement with sub contractor

„Ï Documentation rectification including hydro test Packages.

„Ï Review of Sub-contractor RT films and NDT Reports, PWHT reports, Coating Reports

„Ï To conduct Internal Audits.

May 1996 to September 2004

Worked as a Senior Welding Inspector, Welding Consultant, QA/QC, Vendor Inspector, Mechanical Lab. Supervisor, NDT Supervisor with FUGRO-SUHAIMI LTD, Saudi Arabia, an ISO-9001 Company.

Major Responsibilities

„Ï To perform and witness NDT (UT, MT,PT,RT, VT, Leak Tests and Holiday tests as per contract and codes of specifications..
„Ï Working independently by following all company safety procedures and regulations.
„Ï To carry out the inspection activities for distillation and reforming plants equipment such as columns, heat exchangers, pressure vessels, boilers, reactors, storage tanks, piping, pipelines etc¡K
„Ï Prepare inspection reports and record for equipment performances, keep records up to date.
„Ï Evaluate distillation, refining, reforming and isomerization plants equipment conditions as per inspection findings and give the necessary warnings and recommendations with respect to equipment remaining life times, equipment isolation from service, temperory repairs and modifications.
„Ï Prepare and qualify WPS, PQR for all ferrous, non ferrous and combination of materials.
„Ï Responsible for visual welding inspection prior to joint fit-up, during and after welding.
„Ï Witness welder performance qualification tests.
„Ï Prepare NDT and mechanical testing procedures.
„Ï Preparation of weekly & monthly Inspection reports and managing all the documents related to the contract.
„Ï To conduct and witness calibration of NDT equipments, Holiday tester, measuring equipments, welding machines, welding quivers etc.
„Ï Review of third party RT films and NDT Reports.
„Ï Liaison with QA/QC client representative.
„Ï Documentation rectification and preparation of test packs.
„Ï Give technical guidance to mechanical lab technicians for the preparation of test specimen in accordance with Codes and Standards.
„Ï Witness all mechanical tests.
„Ï Analyse mechanical test results with Codes and Specifications and preparation of test certificates.
„Ï Dimensional measurements of joint fit up with isometric drawings.
„Ï Visual Inspection of joints before fit up, during and after welding.
„Ï Responsible for coating inspection.

Major Projects and Clients Include

PDM Saudi Arabia Ltd., Yanbu
Position held- QC Supervisor/NDT Co-ordinator
Job included prepare and establish WPS & PQR for all ferrous, non ferrous materials. Preparation of NDT procedures and witness of NDT methods such as RT, UT, MT and PT. Review of RT Films. Dimensional measurement of joint fit up with isometric drawings. Visual Inspection of joint fit ups.

MMG, Kemya Petro Chemical Expansion Project-Jubail.
Position Held -QA/QC Inspector
Job involved Inspection weld joint fit up, Welding consumable verification, Witness third party NDT Inspection and PMI Tests. Prepare document package prior to Hydro/pneumatic tests. Co-ordinate with NDT Technicians.

PDM Saudi Arabia Ltd, Abqaiq
Project: Fabrication of above ground storage Tanks- ARAMCO,Abqaiq.
Position held: QA/QC Inspector/NDT Co-ordinator.
Duties included- Welding inspection during different stages of fabrication, NDT coordination, welding consumable verification, Radiographic Film Interpretation, Witness Hydrostatic testing. Visual inspection of tank surface prior to painting. Coating Inspection. Etc.

SAIPEM Ltd.
Project-Various Aramco Projects.
Position -QA/QC,Welding Inspector.
Duties include Prepare and establish WPS & PQR for various pipe line projects as per API 1104, Witness welder performance tests, Interpretation of RT Films.

YANPET Petrochemical shut down project-Yanbu
Job involved welding inspection as well as NDT inspection of pressure vessels, Tanks, Columns, Heat exchangers, Coolers, Filters, Furnace, Chemical and Petroleum pipelines.

Other projects include
Ibn-Zahr petrochemical shut down-Jubail
Ibn Rushd petrochemical shut down-Jeddah
ARAMCO Refinery shutdown-Jeddah
PETROKEMYA-Jubail
SAIPEM-TECHINT JV-ARAMCO Project
AYTB-Various petrochemical projects
Austrian Energy Arabia- HADEED Project
Al-Joaib Co- Various ARAMCO projects
MAC Construction- PP9 Project, Riyadh
MEPCO GE Ltd,
MEELSA GE Ltd,
Saudi Voest Alpine-HADEED Expansion project.etc.

August 1995 to April 1996

Senior NDT Technician with INTEROCEAN SHIPPING COMPANY, BOMBAY

Major Responsibilities

„Ï Inspection of Process piping, Boilers, Heaters, Vessels, Pipelines and Tanks etc., through various NDT methods like UT, RT, MT, PT, etc. In addition, Visual Inspection on vessels, Pipelines, Boilers & Heat Exchangers.

July 1991 to August 1995

Multi Disciplined NDT Technician, IXAR-BOMBAY.

Major Responsibilities

„Ï NDT of Chemical/ Petroleum plant pipe lines, Spheres, High Pressure Vessels, Tanks, Offshore Decks, Modules, Power Boilers, Air Separation Plants etc¡Kin various projects
„Ï.
Projects Included

Mazagon Dock Limited - Bombay, INDIA
TATA Power projects - Bhira, INDIA
Reliance Petrochemicals, Larsen & Toubri, Essar Steel, NTPC, Magdalla Shipyard, Kribhco Fertilizers - Hazira, Surat, INDIA

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