Resume - Electrical and Instrument Project Execution, Installation and Estimating

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Resume #66180

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Career Objective: Having 16 years of experience in oil & gas and petrochemicals plants/refineries and topside projects with significant experience in construction management, project management, site engineering, testing, pre-commissioning and commissioning field. I am a highly motivated person with good technical background, an ability to work on my own initiative, execute work on timely manner and accountable for results. The major path of my success is safety, quality and schedule. I am a good team player and able to work in multinational work environment.

Experience Profile:
- Project Execution, Construction, Installation, Calibration, Testing, Loop checking, pre-commissioning and
Commissioning of Field instruments, Control panels, Control valves, Shutdown valves, PSV, ESD System,
F&G System, DCS System, Telecom system, Marshalling cabinet, Junction boxes, Primary cables,
Secondary Cables, Trays, Hookup and impulse tubing, Lighting system, Distribution board, Motor control
Stations, Heat tracing systems etc.
-Work pack preparation for pre-comm and commissioning of instruments.
- Interdisciplinary co-ordination
- Man-hour Estimation, Cost Estimation
- Material Take-off
- Bidding
- Subcontractor Evaluation
- Provide Engineering and Supervision
- Prepare data sheet and specification for purchase.
- Inspection of the materials as per data sheet and specifications
- Test procedures, Inspection Plans
- Liaison with client for quality
- Construction Change Note, Site Instruction and Change Orders
- Timely project Execution
- Coordination with procurement for timely delivery of Materials.
- Budget tracking and cost flow vs Actual work progress
- Construction schedule and weekly & monthly progress report
- Project kick-off meeting and Daily/Weekly/Monthly progress meeting
- HSE procedure Implementation
- Safety orientation to crews
- Tool box meeting
- Punch list Clearing.
- Progress payment and Invoicing
- Material Reconciliation
- As building the construction drawings
- Project closeout and hand over
- Prepare project history and productivity factor evaluation
- Estimate for new projects

Employment and Experience Histories:

Present Employer: McDERMOTT CASPIAN CONTRACTOR INC., Salyan Highway 83, SPS Building 8, Baku, Azerbaijan, ZIP – AZ1083

Position: INSTRUMENT ENGINEER (From 13 Feb 2003 to Till date)

Projects: AIOC-BP CA, WA, EA and DUQ Topside platforms.

Experience: Supervise electrical and instrument project execution, construction, installation, testing, calibration, loop checking, pre-commissioning and commissioning in accordance with company HSE procedure, technical construction specifications, drawings, method of statements and ITP. Familiar with all international standards like API, ANSI, NEMA, NFPA, IEC, IEEE etc., Familiar with hazardous area classification and E&I installation, Fire and Gas installation, Prepare MTO for all E & I materials for the projects using SQL program. Coordinate with client for material supply scope and incorporate in MTO. Close coordination with client for project execution and quality. Attend kick-off meeting, weekly progress meeting and monthly progress meeting. Accountable for timely completion of the projects and executing the work with in the Budget, Coordinate with inter discipline like structural, piping, mechanical in order to finish their discipline work so that instrument work will start with out delay, Coordinate with procurement department for timely delivery of the materials for construction. Implement the company HSE procedure SAFETY FIRST and STOP work if any unsafe work going at construction site and prepare HSE Non-conformance report for action, Conduct safety tool box meeting for the crews. Participate in subcontractors BID evaluations, execution plan, method of statement, inspection & test plan, and safety practices. Coordinate with vendors for executing their work timely and safely manner. Punch list clearing and Ensuring the mechanical completion and pre-commissioning activities before hand over to operation for commissioning. Prepare the AFC (Approved for construction) man-hours estimate using company's STANDARD BASE UNIT MANHOURS RATE for the E and I discipline. Prepare MTO and Man-hours estimate for the Site-Engineering-Query (SEQ), Site Instruction (SI) and Construction Change Note (CCN). Close coordination with drafting department for drawing changes and prepare MTO and man-hours for revised drawings. Advise project control for back charge to client for those works deviating from Base scope. Generate weight report from MTO and Prepare historical data Mhrs / tonnage and productivity factor (PF) after completing the projects by its types and work activities for company's future reference.

Prepare MTO and man-hours from FEED documents for new project bidding. Review the scope of work and generates assumptions for estimate. Prepare estimating notes during the estimation. Apply historical data to generate man-hours for new bidding. Prepare basis and methodology of estimate, Prepare supporting document packages for Estimating prior to begin the estimate. Thoroughly checking the estimate produced before management approval and submittal.

Past Employer 1: M.S.AL-SUWAIDI EST. FOR CONTRACTING,
P.O. Box – 12, Rastanura, Saudi Arbia.

Position: ENGINEER – INSTRUMENTATION (From 18 Dec 97 to 15 Sept 02)

Projects:

* PTA & AROMATIC PLANT MAJOR CONSTRUCTION PROJECT–IBNRUSHD, SABIC, YANBU
* OPERATION & MAINTENANCE - SAUDI ARAMCO YANBU REFINERY
* SHUTDOWN AND FCU REVAMP PROJECT- SAUDI ARAMCO JEDDAH REFINERY
* ADDITIONAL GAS TREATING FACILITY MAJOR CONSTRUCTION PROJECT – SAUDI ARAMCO, UTHMANIYAH GAS PLANT
* MAJOR SHUTDOWN – SAUDI ARAMCO YANBU REFINERY
* INSTALLATION OF EMERGENCY ISOLATION VALVES -SAUDI ARAMCO YANBU REFINERY
* INSTALLATION OF INKJECT PRINTERS – YANPET, SABIC, YANBU
* CONSTRUCTION OF EFFLUENT HOLDING POND - IBN-RUSHD, SABIC,YANBU
* INSTALLATION OF AC UNITS IN POY WINDER WORK SHOP - IBN-RUSHD, SABIC, YANBU
* AROMATIC PLANT MAJOR SHUTDOWN – IBN-RUSHD, SABIC YANBU
* MODIFICATION OF LPG LINE FOR GTG – 1, 2, 3, 4 - SAUDI ARAMCO JEDDAH REFINERY
* UP GRADE OF #4 & #5 CRUDE AND VACCUM UNIT - SAUDI ARAMCO JEDDAH REFINERY
* ADDITIONAL STEAM SUPPLY PROJECT- SAUDI ARAMCO, RIYADH REFINERY
* CONTROL SYSTEM UP GRADE PROJECT – SAUDI ARAMCO, RIYADH REFINERY
* YEILD IMPROVEMENT PROGRAMME PROJECT - SAUDI ARAMCO, RIYADH REFINERY
* MAJOR SHUTDOWN - SAUDI ARAMCO RIYADH REFINERY

Experience:

AS PROJECT-IN-CHARGE ELECTRICAL AND INSTRUMENT
I was site in-charge for installation, testing, pre-commissioning and commissioning of all instrument in the project. I have set up site calibration facilities and maintain the calibration validity of the test equipment as per client's project requirements. I am guiding and training the technicians how to calibrate instrument. I am in-charge of loop checking activities and successfully completed advanced control loops, DCS loops, PLC loops, ESD loops, Motor control loops etc. I have executed control valves installation, MOV installation, control panel installation, switch rack installation, instrument mounting, impulse tubing, air tubing, conduit and cable tray constructions, primary and secondary cable laying, marshalling panel wiring, field JB wiring, red lining & As-building of construction drawings. I provide technical guide and seminars to my electricians and technician crews for better understanding of engineering for improving quality and productivity. I am assisting for commissioning and trouble shooting of all kind of instruments. I am coordinating with procurement department for purchasing the materials in accordance with specification and standards.
EXPERIENCE IN PROJECT MANAGEMENT AND ADMINISTARTION
I was working as Project in-charge for installation, testing & commissioning for maintenance projects ( size upto 5 million USD) for all the discipline (Piping, Structural, Civil, Electrical and Instrument). And Project-in-charge for Electrical & Instrumentation for multi million projects ( above 500million USD). I attend the pre-bid meeting along with Estimating Engineer of our company and highlight him the cost risk areas to consider in estimation. I provide engineering and supervision for installation as per Client's project specification & standards. I have assisted for developing the test procedures, calibration procedures and inspection plan etc. I liaison with Client for quality activities. I was totally accountable for the execution of the project in time and responsible for work assessment and manpower loading for the optimum production. I prepare MRP (Manpower requirement program) and ERP (Equipment Requirement Program) for the projects. I was directly handling the production, planning and control activities. I analyze and strictly track the cost flow vs. actual work progress to complete the work with in the budget. I prepare the construction schedule and submit the progress reports weekly and monthly basis to client for review. I attend the weekly progress meeting with client. I assist the client's engineering team to resolve the engineering problems during construction and advise them to incorporate in Change Order. I take active participation in negotiating of financial and contractual matters related to Change Orders requested. I implement the company HSE procedures and QA/QC procedures in construction. I prepare the project Method of Statement. I coordinate with disciplines like piping, civil, structural group for expediting to complete their job so that the related discipline job will be started. I review the MTO list submitted by client with bid packages. If there is shortage or missed materials in MTO list, I clarify these with client and prepare the revised MTO list. I reconcile the MTO which are free issued material by the client. I prepare material purchase request and follow up with procurement department for timely delivery of materials to site. I coordinate with QS for preparing progress payment invoices and quotations for variations. Review the project scope of work and identify where the cost go areas and cost saving areas and advise these to the field supervisors. Coordinate with project close out and transfer all the drawings, catalogue, manuals to the client. Being a project in charge I have administrative responsibility for effective utilization of Manpower, Machine, Materials and Methods. I used to receive the work permit for the site and train my crews for safety awareness and to create safe working environment.

Past Employer 2: WELLWIN INDUSTRY LTD., 18A, Panchayat Road, Perungudi, Madras-600096, India.

Position: SENIOR ENGINEER (From 25 Feb 96 to 01 Nov 97

Experience:
(i) In Technical support functions:
I was in-charge for installation and commissioning of control & instrumentation system, warranty repairs of products, calibration activities, Annual maintenance and service contracts, product demonstration and product lecture at customer's premises, identification of new product in the market.
(ii) In product design and development function:
I was guiding to hardware design and sensor development group, developing microprocessor based instruments and PID controllers, coordinating with technical institution in design & development activities, absorption of technical know-how from foreign manufacturers, ensuring quality of design & development products after extensive testing at in-house and external labs.
(iii) In quality functions
I was in-charge of quality consisting of raw material and final inspection, In process inspection, Preparation towards ISO 9000, Development of quality systems and procedure, Preparation of QA manual, QA for sub-contract products, Calibration of Instruments, Periodical calibration and maintenance of calibration certificates for master instruments, Issuing of test and guarantee certificates, Maintenance and operation of mechanical, chemical, meteorological labs including environmental testing, shock testing, vibration testing, endurance testing. I was taking care of pre-dispatch inspection formalities by client/consultant.

Past Employer 3: PYROSYSTEM PVT LTD., Type-II-16, Vikram Sarabhai Instronics Estate, Madras- 600041, India.

Position: SENIOR OFFICER – II (From 18 Aug 92 to 23 July 94)

Experience: Same as above

Past Employer 4: AUTOMAC (MADRAS) PVT LTD., G-2, Ambatture Industrial Estate, Madras-600058, India

Position: ENGINEER – R&D (From 5 Nov 90 to 1 Aug 92)

Experience: Design and development of electromagnets (solenoid), Design and testing of solenoid operated valves, Design and development of automatic vending machine, design of microprocessor based control circuits.

PERSONAL DETAILS:

Date of Birth: 15 May 1963

Professional Qualifications:

1. MASTER OF ENGINEERING
DISCIPLINE: ELECTRICAL AND ELECTRONICS
COLLEGE: REGIONAL ENGINEERING COLLEGE, TIRUCHIRAPALLI, INDIA
FROM JULY 1994 TO DEC 1995
2. AMIE (ASSOCIATE MEMBER OF THE INSTITUTION OF ENGINEERS, INDIA)
DISCIPLINE: ELECTRICAL ENGINEERING
INSTITUTION: THE INSTITUTION OF ENGINEERS, INDIA.
FROM SUMMER 1984 TO SUMMER 1990

Other Qualifications and Training:

1. POST DIPLOMA IN ISO 9000 AND TQM
2. SAUDI ARAMCO WORK PERMIT RECEIVER'S COURSE
3. McDERMOTT'S IN HOUSE ESTIMATING AND MTO TRAINING PROGRAME ( SQL )

Computer Knowledge: WINDOW, MS -WORD, MS-EXCEL, OUTLOOK, INTERNET, ARAMCO MAINFRAME SYSTEM, MICROSTATION, ARAMCO CMMS, SQL

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