Resume - I am a Mechanical engineer with twelve years of experience. I am responsible fo...

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Resume #6701

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Objective

To be an achievement oriented Mechanical Engineer able to achieve 100% Plant availability by establishing and following best industrial practices through effective communication, mutual understanding and continual learning with the strong technical and managerial skills acquired through my Career in Petro- Chemical and Power Industry.

Experience
12 Years (Aug 1992- Till date)
Key Responsibilities

* Running, preventive, predictive and shut down maintenance of Rotating equipments like centrifugal compressors, Gas turbine, Steam turbine, Multi stage centrifugal pumps etc.
* Spares planning using computerized material management system.
* Man power planning & contract fixing for the mechanical jobs including enquiry document preparation, offers evaluation, technical & commercial negotiation, financial concurrence formalities from management, Work order preparation and bill settlement.
* Spares planning and contract fixing, expatriates arrangements for the Annual Turn Arounds.
* Preparation and submitting reports like shut down jobs, monthly jobs, failure analysis, Spares consumption & Monthly maintenance jobs using MS Office.
* Job schedule preparation for major & shut down jobs- using Primavera P3.
* Evaluation of modification proposals & planning for manpower and materials.
* Execution of modification and Capital implementation jobs.
* Budget preparation and control of maintenance cost.
* Vendor development.
* Training the juniors and subordinates.

Career History

June 2002- Till date Southern Petro Chemical Industries corporation, Tuticorin, India.
Asst. Manager Mech. Ammonia / Sr. Maint Engr in 1100 T/D Ammonia plant with 18.5MW Captive power plant.

April 1999- May 2002 M/s Indo -Jordan Chemicals co ltd, Jordan under deputation from M/s SPIC, Tuticorin, India.
Section head Maintenance Co-ordination for 2000 T/D Monsanto Process, SA plant with 12.8 MW Co-generation plant & Turbo- blower unit and 700 T/D Hydro Agri process, PA plant.

Jan 1994- March 1999 Southern Petro Chemical Industries corporation, Tuticorin, India.
Maint / Sr. Maint Engr in 1100 T/D Ammonia Plant.
August 1992 - 1994 Southern Petro Chemical Industries corporation, Tuticorin, India.
Engineering Management Services in 1100 T/D Ammonia Plant.

Professional Achivements

* Overhauling of NUVO PIGNONE make compressors & Siemens turbine in M/S PIC Kuwait, under deputation from SPIC Tuticorin.
* Overhauling of TB 5000 RUSTON GAS TURBINE was carried out and the problem of Operating temperature high was studied and solved.
* Carried out the PG-PL & Trisen Governer conversion from VOR & HOR (Hydraulic) governors in Westinghouse turbines in Ammonia Plant.
* Indigenization of the couplings in Compressor house equipments from oil lubricated gear coupling to shear plate couplings to improve the reliability.
* Seal oil Carry over problem in the LRC Compressor was studied and solved during the overhauling of the compressor.
* Perennial high vibration problem in SA Blower turbine (Hiro -Zoki make, 1500 KW, 5000 RPM ) was solved and the vibration level was brought down to the acceptable level.
* Planned and executed the erection and commissioning of rotary equipments in Ammonia plant during capacity enhancement.
* As the task force leader, Job safety analysis for the maintenance jobs was carried out and was instrumental in achieving British safety council's Five star awards certification.
* Independently carried out the spares planning and manpower planning including contract fixing, expatriate arrangement, technical clarification for spares procurement, preliminary job schedule preparation and bill settlement for the contract jobs for the ATA 2000 (Budget: USD 1 million) of IJC's, (Jordan) 2000 T/D Monsanto Process, SA plant with 12.8 MW Co-generation plant & Turbo- blower unit and 700 T/D Hydro Agri process, PA plant in addition to the Capacity augmentation of Turbo-blower turbine Dresser-rand make, 4392 KW, 9569 rpm and re-gasketting of VICARB, ALFA-LAVAL make plate heat exchangers.
* Work procedure for the maintenance functions in IJC was prepared for ISO 9002 and achieved the same without any non-conformities.

Hands on Experience on Equipments

Experienced in Running, Preventive, Predictive Opportunity and shut down maintenance jobs in the following equipments.
* NKK, Dresser Rand, Siemens, KKK, Hitachi, Hiro-Zoki, Coppus turbines.
* Nuvo Pignone, Clarke, Hitachi make centrifugal Compressors.
* David Brown, Worthington, KSB, Sulzer, Warman, Wilfley, Jeumont, Chas-s-Lewis, Wernert, Discflo, Toyo make centrifugal pumps.
* Peter brother hood, Ingersol Rand, Khosla crepelle make reciprocating compressors.
* Flender, Hitachi, Elecon, Greaves, Robin make gear boxes.
* Primary & secondary reformers.
* Boilers (300 T/h at 106 bar) and accessories, Reformed gas boiler, Waste Heat Boilers, Fixed, floating head, Heat exchangers, Condensers, Plate Heat exchangers.
* Ebara, Hibbon & PPI Make Liquid ring Vacuum pumps.
* Paharpur, Hamon & Howden make Cooling towers and accessories.

Additional Knowledge /Training Acquired

* Completed training program on Industrial steam turbine conducted by M/S BHEL, Hydrabad.
* Undergone intensive fire fighting training course conducted by Institute of fire protection technology, Delhi.
* Completed M/S Lloyds register quality assurance ISO 9000 & ISO 14000 workshop.
* Participated in program on centrifugal and positive displacement pumps conducted by Institute of Mechanical engineers. (India)
* Under went training in NDT techniques, vibration analysis SPM & exposure to API, ASME, ANSI & TEMA standards.

Computer Knowledge

MS Office 2000 - Intermediate level
Foxpro - Preliminary Level
Primavera P3 - Preliminary Level

Education

1992 A.C. College of engineering and technology, M.K.University, Madurai, Tamil Nadu, India.
* Completed B.E (Mechanical Engineering.) with Distinction.

1995 Birla Institute of Technology and Science, Pilani, Rajastan, India
* Completed M.S. in Engineering Management.

Personal Details

Date of Birth & Age: 27 / 07 / 1971, 31 Years
Marital Status: Married
Nationality: Indian
Languages Known: English & Tamil

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