CONTACT INFORMATION:
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Date of Birth: August 01, 1974
Qualification Details:
Academic:
„« Bachelor degree in Mechanical Engineering passed in first division in year 1996 with 73 % marks from Amaravati University, ( Maharastra) - India
Additional Qualification:
„« ASNT SNT TC-1A Level II in RT, MT, PT & UT
„« SAUDI ARAMCO Approved Inspection Engineer (SAP # 70006874) in following discipline.
1. QM03 - Mechanical- General (01-04, 13, 31, 32)
2. QM04 - Non - Destructive Examination (31)
3. QM07 - Valves( 04 )
4. QM08 - Fittings (03)
5. QM31 - Heat Exchangers (32)
„« GE HYDRO - CANADA approved Inspection engineer for following castings.
1. Wicket gates casting as per ASTM- A743 Grade CA 6 NM.
2. Francis Turbine Runner Blades casting as per ASTM- A743 Grade CA 6 NM.
Scope of Inspection: Pouring witness, Keel block identification, Witness of physical and chemical properties as per ASTM A370, Witness / review of heat treatment cycle, Witness of NDT tests i.e. UT and MT as per ASTM 609 / ASTM 709 and CCH 70 series, Verifying excavation area and advise for weld repair, verifying hardness and ensure for 3.1 certification compliance as per EN 10204.
„« IOCL Panipat Haryana (India) approved Inspection engineer for all type of general mechanical items for their project Naphtha Cracker - Panipat.
Undertaking inspection of items to GT EXHAUST GAS BYPASS STSTEM Viz; Stacks, Silencer Housing with splitter assembly, Stack Transition structure, exhaust duct, Diverter damper, Guillotine damper, supporting structure, Fine Filters, Air handling unit ( AHU), Pumps. Compressors, Blowers, Cooling towers, valves, Actuators, Gears, Pressure vessels, fabricated structures etc.
Total Work Experience: 10 YEARS
Fields of Experience:
Total of my carrier experience is in the field of inspection and quality control of various mechanical and electrical items & equipment. I have been undertaking inspection of all types of general mechanical items, Valves, Fitting/Flanges,, Pressure Vessels, Heat Exchangers, Boilers parts, Boiler Tanks, Castings, forging, pumps/ compressors, AHU,Storage Tanks, structural steel fabrication, welders and electrode Qualification, PMI, NDT examination and general electrical item.
some specific assignment prior to inspection being undertaken are; Pre- inspection Meeting (PIM), Reviewing Technical data sheet, technical constructability requirements, Reviewing Weld and NDE procedures, Reviewing alloy identification procedure PMI, Reviewing and approves inspection and QA/QC plans and then carrying out quality source and monitoring inspection/surveys as per ITP / QAP.
Standards Proficiency:
ASME sec - IX, ASME Sec V, ASME Sec - VIII, ASME Sec- II, API, TEMA, NACE MR 0175,MSS MS 55,
ASTM A 370, ASME 609, ASME 709, CCH UT 70 / CCH MT 70 /CCH PT- 70,
ARAMCO STANDARD; 04-SAMSS 35, 04-SAMSS 48, SA 0175 forms and MSS MS 25,
ANSI B16.5, B16.9, B31.1, B31.3, B34.16 API 594, API 598, API 600, API 6D, API 609.
Experience Details: Name of organizations Worked:
„« SGS India Pvt Ltd Gurgaon ( Delhi)
„« Controls and Switchgear Company Ltd.
„« SPACEAGE SWITCHGEAR LTD GURGAON (NCR DELHI) - INDIA
Present Employer:
„« SGS India Pvt Ltd Gurgaon Haryana (NCR - New Delhi)
SGS is the world's leading inspection, verification, testing and certification company, offering a wide range of quality assurance and Specialized Technical Services. Established in 1878, SGS has its global Corporate Head Office at Geneva, Switzerland and operates in 140 countries over 845 0ffices with more than 43,000 employees.SGS have established a reputation for quality, professionalism and integrity. SGS currently operate in the Oil & Gas, Petrochemicals, Refinery, Fertilizer, Power, and Utilities sectors across the Globe.
SGS INDIA GURGAON (NCR- NEW DELHI) a Member Company of SGS group is engaged in project management for various EPC projects of Refineries/Petrochemicals, Pipe lines, LNG trains, Degasification terminals, storage tanks, etc.
Current Position: Senior Surveyor (Mechanical) - Industrial Services.
Duration: Since Fab 2005 and till
Present Inspection Activities:
„« Undertake Pre Inspection Meeting (PIM).
„« Reviewing Technical data sheet and constructability requirements.
„« Reviewing Weld and NDE procedures.
„« Review and approve inspection and QA/QC plans.
„« Coordination with subcontractor for inspection and documentation.
„« Carrying out quality source and monitoring inspection/surveys.
„« Stage inspection like review of Material certificate, Weld Map, Heat treatment specifications, Welder's Qualification i.e. WPS, PQR etc. as per Codes & Standards.
„« Visual Inspection of welds, Welder ID, Dimensional Checks, Fit up / Tolerance Checks, NDT inspection, Material Traceability and all other activities concerning Quality assurance plan / ITP.
„« Alloy verification by positive material identification (PMI).
„« Witness NDT test Viz, UT/RT/MPT and DPT as per ASME / CCH standards.
„« Witness Hydro and pneumatic pressure testing.
„« Witness performance tests of rotating machines like Compressor/ pumps/blower and review of curve.
„« Witness Mechanical tests as per ASTM A 370.
„« Witness mock up / trail assembly of major equipments.
„« Verification of final Dimension as per appd drawings and review of documents.
„« Witness and review of heat treatment process / chart.
„« Ensure NACE compliance / 3.1 certification requirements as per EN 10204 wherever applicable.
„« Ensure Compliance of ITP/QP and compilation of quality control documents and submission as a part of final dossiers to customer/contractor/client.
Highlight of Some Major Inspection for Major Customer:
1.) CUSTOMER: SAUDI ARAMCO
Project: Various Projects of Aramco undertaken during year 2006- 2007.
1.) Yanbu Gas Plant Expansion project, Yanbu, Saudi Arabia., Contractor - ENPPI Egypt
2.) Medina - Tabuk Road - MEDINA, Saudi Arabia., Contractor Arabian Bemco.
ITEM: VALVES, Type Gate Valves, Globe Valves, Butterfly Valves, Check Valves etc with limit switch and hydraulic & electric Actuators.
Size: Valves size 2¡¦¡¦ to 24 ¡¥¡¦.
SCOPE: Pre-Inspection Meeting( PIM), Review of technical data sheet, drawing and ITP/QAP, Review of NDE and weld procedure, Review of heat treatment procedure, review of painting procedure, review of pressure testing procedures, Visual inspection of valves castings (MSS SP 55), in process surveillance check, Witness welder Qualification, Witness and review RT/ MPT/DP tests on casting, Review of RT film, witness pressure tests, functional check of actuators, Dimension check, Review of painting certificate as per Aramco specification APCS 101, Paint DFT check and verification of packing and shipping arrangements, Inspection reporting and submission to Aramco.
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2.) Customer: FW/HDEC JV (Joint Venture of Foster Wheeler & Hyundai Engineering and Construction- Korea)
Project: Khurais Central Processing Facilities Project Gas Contact Package, Saudi Arabia for Saudi Aramco.
Duration: Since 2007 and will be 2007- 2008.
Item: Butterfly valves with Limit Switch and Dual Plate Check Valves.
Scope: PIM and Inspection as per level- 2 of SAER-1972.i.e Surveillance inspection at in process stages.
Standards Referred: MSS SP 55, ARAMO SA 175 FORMS, SAMSS STDS 04-SAMSS 35, 04-SAMSS 4, API, ASTM, ASME, NACE, EN10204.
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3.) CUSTOMER: GE HYDRO CANADA
Project: Mossy rock project Unit - 1 & 2, for Tacoma Power USA.
Item: Castings Runner Blade casting and wicket gates as per specification ASTM A 743 CA 6.
Supplier: M/s UP Steels Muzaffarnagar (India)
Scope: In process and stage Inspection # Pouring witness, Keel blocks Identification, Witness of heat treatment cycle, witness NDT(UT and MT) after heat treatment, Verify area of Excavation Identified during NDT, Witness welding of excavation area on audit basis; Review of Heat treatment cycle chart after welding, Review of thedolite dimension.
Final Inspection: Verification of Mechanical and chemical properties on keel blocks test samples, Verifying
Thedolite dimension of blades / wicket gates, Witness NDT (UT and MT), Verification of Hardness and
Marking and reviewing internal documents of suppliers. Preparing Inspection documents and submitting to GE Hydro Canada SQC Head Mr. Denial Julien.
Duration: Since Year 2007 and yet going on.
Standards: ASTM A 743, ASTM 370, ASME 609, ASME 709, CCH UT 70, CCH MT70, EN10204, and GE appd drawing / ITP and Technical Specifications.
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3.) Client: LARSEN and TOUBRO (EPC POWER & ENERGY DIV).
Project: Naptha Cracker Project IOCL Panipat.
Project Owner: Indian Oil Corporation Ltd (IOCL), Refinery Div - Panipat (Harayana) - India.
Item: Various Components of GT EXHAUST GAS BYPASS STSTEM Viz; Stacks, Silencer Housing with splitter assembly, Stack Transition structure, exhaust duct, Diverter damper, Guillotine damper, supporting structure, Fine Filters, Air handling unit ( AHU), Pumps. Compressors, Blowers, Cooling towers, valves, Actuators, Gears, Pressure vessels, fabricated structures etc..
Supplier: Various
Duration: Year 2007 and yet going.
Scope: Verification of Raw material - Transfer of heat number, Verification of mechanical and chemical properties UT of plates, review of internal reports, review of MTC/ Insulation material.
In process Inspection -- Witness of welder's Qualification (WPS/PQR/WPQ), Verification of Sub assembly (Fit up of fabricated items), welding Joint inspection by DP / RT.
Final Inspection: Verification of sectional assembly for visual/ dimension and workmanship, Verification of trail assembly for alignment, straightness and matchmaking, performance test, functional test, pressure test hydro and pneumatic, functioning of MOV Actuators etc.
Standards: IS: 2062, ASTM 370, ASME - IX, ASME - IV and Approved drawings and ITP.
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4.) Client: Reliance Industries Ltd (Refinery Div).
Project: Expansion project Jamnagar Refinery project.
Item: Tube and Shell Type Heat Exchangers.
Duration: Year 2006 - 2007.
Scope: Verification of Raw material - Transfer of heat number, Verification of mechanical and chemical properties UT of plates, Witness the UT of tubes, review of internal reports, Witness the NDT (UT) of tube sheet.
In process Inspection -- Witness of welder's Qualification (WPS/PQR/WPQ), Verification of Sub assembly (Fit up of fabricated items), welding Joint inspection by DP / RT tests, Verification of Mock up test, Monitoring of stress relieving and normalizing, reviewing heat treatment chart, hydrostatic and pneumatic pressure tests of tubes.
Final Inspection: visual check / dimension check, hydrostatic and pneumatic pressure test of shell and tubes, Verification of assembly, straightness and making.
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4.) Client: Mitsubishi Heavy Industries Ltd - Japan.
Project: Vietnam EVN O¡¦Mon Thermal Power Plant.
Supplier: Ion Excahnge / Kay International India.
Item: Air Blowers for various application of water treatment plant.
Duration: Year 2006 - 2007.
Scope: Visual check/ dimension check/ Verification of BOM/ Mock Up Test/ Witness of performance test/ Verification of noise level with and without acoustic hood/verification of vibration level/ Review of MTC/ Review of Shaft balancing report/ NDT report.
Past Employer:
1) M/s Controls & Switchgear Co. Ltd., (An ISO - 9001: 2000) NOIDA.
Duration/ Designation: March 1997 to Feb 2004 as Sr.Engineer - Inspection & QA Dept
COMPANY PROFILE:
M/s Controls & Switchgear Co. Ltd. a flagship company of the esteemed ¡* The Controls & Switchgear Group¡¨ involves in the execution of Turnkey Hi-Tech power Projects. The Controls Group was mainly engaged in setting up Thermal power projects. Company has own cell to design, manufacture and commissioned the project. The total turnover of the Controls group was more than Rs 1000 Cr.
JOB RESPONSIBILITY:
1. To establish Quality assurance Plans (QAP) projects, define stage checks, type and routine tests, performance test, review of documents and final checks and Tests in compliance to Project requirements.
2. Co ordination with customer / client and third party inspection agencies. Major Customers were NTPC, BHEL, NPCIL, NHPC, EIL, ABB, L&T, SIEMENS and Electricity Boards.
3. Inspections; Inspect the various Electro - Mechanical Equipments and accessories at different stages. Arrange inspection of external agencies and carry out inspection.. Collect Dispatch clearance certificate and follow-up with external agencies. Preparation of Quality surveillance report for all Inspection/ tests / witness etc undertaken
4. To establish testing Procedures, technical purchase specification, work instructions etc for projects in line to the specifications and standards.
5. Well versed with Projects based drawings Viz, G.A, Layout, Civil Foundation, and Erection Key drawings. Inspection of Hot dip Galvanized MS support Structures.. Witness of all Galvanizing tests.
6. Certified ASNT NDT Level - II( UT, RT, MPI & PT). Prepare and establish Procedures for Radiography testing and Dye Penetration testing. Interpretation of Weld Radiograph.
7. Take up Welder's Qualification tests Viz, WPS, PQR and WQR for MIG and TIG welding for different positions 1G to 6G as per ASME Section - IX.
.
8. Set up variable welding parameters and take up corrective and preventive measures to reduce and eliminate welding defects. Witness of welding tests viz, Tensile test (UTS), root bend, face bend, and macro etching tests As per ASME.
9. Take up various Electrical tests Viz. High. Voltage, I.R. measurement, milli Volt, electrical continuity and conductivity. Inspection and Tests on Electrical wiring of Electrical Cubical VIZ, PT&SP and NG Cubical.
10. Take up major Type tests Viz Short time current( S.C) test, Lightening Impulse voltage tests, Heat run test, Power frequency voltage test, Degree of protection and milli volt drop test at Reputed Govt labs viz, CPRI, ERTL etc.
12. Visit and assess supplier's facilities and capabilities; update database of supplier based on performance observed; update standard QAP accordingly.
13. Take up Corrective and preventive action to eliminate Non Conformance. Attending Customers complaints related to Quality matters.
14. Responsible for effective implementation of ISO 9001: 2000 Quality. Qualified Internal Auditor for ISO 9001: 2000 Quality system. Responsible for Calibration of measuring and testing equipments.
2) M/s Space age Switchgear Co. Ltd., (An ISO - 9001: 2000) Gurgaon. (Haryana) - India.
Duration/ Designation: March 2004 to Feb 2005 as In charge - Quality Controls Dept.
COMPANY PROFILE:
M/s Spaceage Switchgear Co. Ltd. a flagship company of the esteemed ¡* The Space age Group¡¨ involves in the execution of Turnkey Hi-Tech power Projects. The Space age Group was mainly engaged in setting up Thermal power projects. Company has own cell to design, manufacture and commissioned the project. The total turnover of the Controls group was more than Rs 500 Cr.
Job Profile: Same as M/s Controls and Switchgear company but in capacity of In charge of Quality Control Dept
Professional Qualification:
1 B.E. (Mechanical) in first Div with 73% marks from Amaravati University passed in Year 1996.
2 Qualified ASNT NDT LEVEL - II in RT, UT, and MPT & PT.
Proficiency In Computers:
1 Working in Windows-2000 environment using packages like MS Word, MS Excel.
2 Knowledge of M.S Project software.
Languages Known: Hindi & English.
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