Resume - I am chemical engineer seeking position is Production, process and design. I am ...

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Resume #68513

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Aims in seeking a job in assignments pertaining to Production Process / Process Improvement/ Quality Management/ Design Engineering with an organisation of repute.

SYNOPSIS

ƒæ A competent professional with 5 years of experience in the areas of Production Process, Process Improvement, Operation & Maintenance, Design Engineering.
ƒæ Expertise in managing production activities, streamlining processes / procedures to facilitate smooth production process & enhance productivity.
ƒæ Possess experience in handling of manufacturing equipments like thickeners, tanks, mixers, filter press, kettles and other process and production equipments in Zinc sulphate hepta hydrate and detergent Industry.
ƒæ Ability to document, organize and catalog technical information including start-up parameters, field verifications, site observations, and requests for clarifications
ƒæ A keen planner and strategist with skills in troubleshooting, team building capability and abilities in planning and managing resources.
ƒæ Possess knowledge of rotary equipment such as compressors, Pumps, Instruments, Membranes, Filtration, Biological Treatment, Blowers, Diffusers, petrochemical plant, fractionation plant, oil refinery etc.
ƒæ Well versed with ISO Quality System and SHE, and proven ability in driving numerous quality enhancements, process improvement and cost savings initiatives.
ƒæ Ability to respond to common inquiries or complaints from customers, regulatory agencies, or members of the business community.
ƒæ Possess excellent communication, presentation, influencing and behavioral skills, fluent in English and have good computer literacy.
ƒæ Providing basic process engineering input to the Process Team, developing partial P&ID's and PFD's with supporting calculations and assessments. Working as part of a multidiscipline team.

INDUSTRIAL EXPERIENCE

Hydromet Operations Southern Ltd., Sydney, Australia
Jul¡¦04-till date
Production Engineer/ Process Chemical Engineer(CTC AUD$70000 pa)

Role:
ƒæ Directing, monitoring and coordinating, sectional processes, evaluations and plans, to guarantee standard running conditions and process productivity in accordance to daily / monthly production plans and schedule.
ƒæ Daily responsibilities involved supervising production lines, preparing daily / weekly production and man hour reports.
ƒæ Communicating to different operators to have an efficient working environment.
ƒæ Development of the selection criteria, specifications, and sizing of process and process control components.
ƒæ Analyzing of Piping and Instrumentation Diagrams (P&IDs) and Process Flow Diagrams (PFDs).
ƒæ To assure that any change/deviation in process design can be captured and its impact can be assessed/analyzed and proper mitigation measures can be recommended.
ƒæ Operability of the unit or plant for start up, normal and shutdown modes. Reviews or sets design basis for abnormal operating conditions.
ƒæ Performing calculations and assessments as directed by the Manager and industry codes and standards.
ƒæ Auditing usage of raw materials and spare parts, and accordingly placing orders to ensure continual production with minimal idle stock. Reconciling audited stock reports with the accounts department.
ƒæ Participate in daily accountability meetings by providing daily updates as necessary on the outstanding Engineering & Test Stand items.
ƒæ Enforcing obedience to safety regulations, reviewing safety manuals. Conducting monthly safety audits for all sections of the plant. Ensuring operational readiness of all safety and emergency equipment in the company.
ƒæ Submitting monthly data of performance parameters to the upper management, along with proposals to eliminate bottlenecks in production operations.
ƒæ To control the process using SCADA, MLC and PLCs.
ƒæ To collect monthly plant production and operating data and evaluates unit efficiencies.
ƒæ To study required alterations of technical nature, in order to meet variations in production plans and/or a varying feedstock.
ƒæ To participate in the identification of possible solutions in process problem areas, which will include analyzing operating reports and discussing problem items with the departments concerned.
ƒæ To liaise with other disciplines in the execution of the work.
ƒæ To ensure that all work complies with health, safety, environmental and quality policies and procedures; project specific SHE and Quality plans.
ƒæ To participate in HAZOP studies pertaining to proposed modifications.
ƒæ To prepare daily performance summaries to monitor plant by studying laboratory test reports, standard log sheets and other daily operating activity reports, and highlights abnormalities and suggests corrective actions to supervisor.
ƒæ Work to the priorities set by the Manager.
ƒæ Be aware that all Process engineering work is managed and executed in accordance with the agreed budget and plan.

Accomplishments:
ƒæ Notably implemented the process of decanting to avoid use of thickener & fasten the process and increase production efficiency.
ƒæ Developed a loss and waste analysis program, affected substantial savings.
ƒæ Efficiently achieved a maximum production of 600 tons of Zinc Sulphate Hepta Hydrate in a record time of one months working as a Production Engineer.
ƒæ Effectively streamlined & developed operation procedures.
ƒæ Notably developed decanting process for slurry mixers & decanting process issues were resolved.

KS&DL Ltd., Bangalore India
Feb¡¦01 - Jan¡¦03
Production Engineer

Role:
Review, evaluate, and advise to the Project Teams as needed
ƒæ Process simulations, optimization, and feasibility studies
ƒæ Process specifications, P&IDs, and PFDs
ƒæ Compliance with design methods and safety factors to be used in design of project. Reviews completed design for correctness, compliance, and operability
ƒæ Process pre-commissioning, commissioning, and start-up planning activities
ƒæ Participate and/or lead in Risk Management activities (Concept Design Risk Assessment, Design Assessments, Hazardous Operations (HAZOP) reviews).
ƒæ Recommending for analytical equipments & procedures; reviewing equipment technical manuals.
ƒæ Providing technical support on production of detergents and soaps.
ƒæ Control the quality of the product by checking at various stages of production.
ƒæ Organising the operators for the production process.
ƒæ Monitoring day to day faults and directing it to the concerned department for maintenance.
ƒæ Analyze, develop and recommend design and process approaches necessary to meet production requirements.
ƒæ Maintaining the quality of the effluent of the company as per the standards of the pollution control board.
ƒæ To verify that equipment internals are built as per specifications before final boxing up. Monitors equipment performance during PMC, Commissioning and Start up, including pumps, heat exchangers, heaters and columns, and arranges for tests to be conducted on equipment to locate faults and malfunctions, and to solve operating problems.
ƒæ Retrieves experience of previous projects. Witness PMC activities in these projects and maintains a regular contact with them.
ƒæ Participates in the identification of problem areas, operating areas requiring change or alteration of a technical nature to meet varying productions plans or operating conditions. Includes analyzing anomalies in product and discussing special items noted on operating reports with originators, as directed, to determine severity of problems and develop solutions
ƒæ Prepares the Commissioning environmental plan through the identification of activities and materials that have an environmental impact.
ƒæ Integrates this plan with the project Environmental action plan and Start Up team environmental plan. Addresses all issues related to the environmental permit.
ƒæ Developing and proposing designs necessary to meet production requirements for new or improved products in accordance with QA procedures as per ISO standards.

Accomplishments:
ƒæ Develop the production by maintaining the smooth running of the company.
ƒæ Provided new design for the effluent treatment process.

PROFICIENCY FORTE

Production Process
ƒæ Preparing standard operating procedures; writing a report for newly developed technique.
ƒæ Following up with industrial consultants to effectuate modifications in layout of production area to optimize production process of products.
ƒæ To ensure that all process work is executed with Contract requirements, Management system requirements and associated procedures and all relevant standards, as appropriate.
ƒæ Review of job progress and cost reports regarding Production/Process engineering activities.

Process Improvement
ƒæ Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
ƒæ Reviewing existing processes and re-designing the same for enhancing operational efficacy and achieving maximum cost savings.
ƒæ Reporting to management about performance of Quality Assurance & need for improvement.
ƒæ Deploying new procedures to the process that help the company to obtain objective.

Operations & Maintenance
ƒæ Managing overall activities pertaining to operations and maintenance of a wide range of machinery, equipments and utilities.
ƒæ Analyzing equipments like thickeners, decanter, leeching tanks, filter press & cyclone separators.
ƒæ Co-ordinating activities of engineering and operations; creating & writing operating sequences.
ƒæ Liaising with industrial consultants to effect modifications in the layout of production area to optimize the production process of products.
ƒæ Conducting weekly and monthly preventive maintenance checks and follow ups of automated production equipments and machines, to avoid unscheduled production stoppages.
ACADEMIC PROJECTS

University of Sydney, Australia Jun¡¦03 - Nov¡¦03

Carrying out the decision analysis pertaining to waste management & determining of electricity re - generation on Kernell Peninsula; determination of contaminants in the water of Port Stephens, Newcastle.

Bangalore University, India Sep¡¦97 - Sep¡¦01

Handled the design thesis on manufacture of Ethylene as Chemical Engineer during my study.

SCHOLASTIC CREDENTIALS

2004 Masters in Chemical Engineering University of Sydney, Australia
2001 Bachelors in Chemical Engineering Bangalore University, India

CERTIFICATIONS

Certified Engineer from Australian Institute of Engineers in 2004.5610845
Certified Engineer from Association of Professional Engineers, Scientists and Managers, Australia. 2005.

IT PROFICIENCY; MS Word, Excel and SCADA.

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