Resume - Material Controller

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Resume #69197

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MATERIAL ENGINEER (Material Controller)
(Mechanical Equipment/ Package Equipment & Pipe/Pipe fittings)

PROFESSIONAL OBJECTIVE:
An analytic and innovative Engineer with proven expertise in managing complex problems in a multi layered organization, Has gained rapid development in the personal and professional front as a result of determined approach and progressive attitude to finding new solutions.
FAMILIAR JOBS:

1. Material Classification/Cataloguing – Material Master Preparation in ERP Tool
2. Material Controller for Mechanical Equipment, Electrical, Civil & Instrumentation.
3. Material Master, Equipment Master, Vendor Master
4. Inventory, Planning, Procurement & Inspection
5. SPIR (Spare Parts Interchangeability Report) Maintenance
6. NDT Level II (RT/UT/MT/PT) Inspection Engineer

Computer Proficiency:

Operating Systems: MS-OFFICE
Language: C
GUI: Visual Basic 6.0
RDBMS: Oracle 8i
Software Application: Catalogue Management Tool – SHEEL CMT, MATMAN, STRING.
ERP Knowledge: SAP MM
Preparing of Material Specification (Mechanical – Piping & Pipe fittings, Gaskets, Valves, Pumps/Compressors/Earth Moving machineries Spares, Electrical & Instrumentation) & For all New Project ( Oil Refinery / Gas / Petrochemicals, Metal process Industry (Zinc/Iron/Lead) ….) in all ERP (SAP MM / Shell CMT)

Experience Summary:

10 years of experience in the Field of Materials for Petroleum Refinery & Petrochemical Project.

Experience Summary:

Job Profile: 1

Worked as a Material Controller & Ware House Engineer In Material Control & Store Department for Mechanical (Equipment), Electrical & Instrumentation Materials In Daelim Saudi Arabia Co. Ltd in Saudi Arabia – Jubail from March 2007 to 6th January 2008.

Mechanical Equipment: Civil Structure, Pressure Vessel, Heat Exchangers, Towers, Pumps, Package Equipments, Air Fin Cooler, Fired Heater, Oil Separation/Fuel Gas Preparation Systems, Condensate Treatment Unit & All Mechanical Spares (Pipes & Pipe fittings).

Company Profile:

Daelim Saudi Arabia Co. Ltd is the EPC Contractor for PDH/PP (Poly Dehydration & Polypropylene) Project in AL-WAHA Petrochemical Company (Owners: Sahara Petrochemical - Zamil Group, Basell Polyolefin's) joint with Tecnimont SPA Italy & Managed by Foster Wheeler Italiana.

Nature of Job:

1. Prepare the Material Storage plan in Yard.
2. QC Check & Prepare the received Materials Inspection field Report.
3. Check the receiving Material against Purchase order & PI Drawing.
4. Material Receiving Plan for direct Issue to site or Storage in Yard due work progress site.
5. Material Data Implement in Material Control System (FMCS).
6. Create Material Codes in Material Control System for Control the Materials.
7. Material Stock verified by Weekly & Monthly in physically and System.
8. Material Issue plan & Control.
9. Preservation check for Equipments.
10. Select & Identify the equipment against the Project Drawing and issue to site work.
11. Coordinate with erection teams & QC for E&I Material Inspection.
12. Separate the Electrical, Instrumentation, Mechanical Items & Civil Material in Package Equipments & Control.
13. Separate & Store the Instrumentation, Electrical Parts in Package equipment in Ware House & Stores.
14. Material Unloading from Truck & Container & follow the safety rule.
15. Material Specification check against the Inspection report & PI diagram.
16. Coordinate this Customs Clearance agency & Transporter for Material Receiving Plan from Port & Air.
17. Hazardous Material Storage plan, Maintenance and Control. MSDS Displayed for Chemicals.
18. Material Physical verification at Material Receiving.
19. Prepare Damage & Shortage report for incorrect Received Materials.
20. Verify the site work against Material Issue.
21. Prepare the MIS report about the Material Status.

Job Profile: 2

Worked as Material Engineer – in Reliance Industry Ltd (Reliance Engineering Associates Ltd-REAL) in JamNagar Gujarat India from August 7th 2006 to March 2007.

Company Profile: Reliance Industry Ltd is world class Petroleum Oil Refinery & Petrochemical; now build a new refinery (Expansion) in JamNagar Gujarat India.

Designation: Materials Engineer – New Refinery Project Store in Central Material Control And Ware House Department.

Job Profile:
Material Master Maintenance in SAP and Shell CMT software Tool., Inventory Analysis, Stock Verification, Pipe Fabrication/NDT QC Inspection and other master data management in the field of Materials management.
Project handled:

JERP – JamNagar Export Refinery Project (Reliance Industry Ltd-Gujarat)

Nature of Job:

1 Refer the P & I diagram & prepare the Materials Master in SAP MM / SHELL CMT & Material Purchase Specification for Project.
2 Equipment Master and Vendor Master list Preparation and Maintain the Record
3 Prepare Material Codes in SAP MM Module for Project by online Implementation by PMMS (Project Material Management System).
4 Prepare Bhectel Logic & Stock Codes for New Material Project Materials.
5 Error clearance for SAP Material Codes.
6 Coordinate with Bhectel EPC for Material Specification & Material Master Clarification.
7 Equipment Master Preparation.
8 SPIR Report maintenance for Equipment Spare parts from Suppliers.
9 Implement the New Materials Specification (Mechanical – Pipe, Pipe Fittings, Gasket, all Mechanical Spare, Electrical, Instrumentation) Into the SAP MM / Shell CMT Material Codification System
10 Coordinate with Store Material Inspection & Pipe Fabrication Shops.
11 Coordinate & Error Clearance (MTO / BPS PO) in Material Specification with Materials Purchase, Procurement Section, Stores and Pipe Spool Fabrication Sections.
12 Maintain the New Project Materials Master in Any one of ERP system SAP/ Shell CMT.
13 Coordinate to the Material Specification Preparation team for all new projects. (20 Members Team)
14 Develop & maintained new Material Master for all New Projects In ERP Systems.
15 Store work GRN / MIN / TC / INSPECTION / BIN Location / ISSUE / Good's movement / OGP / Inventory Preparation and all related store work in SAP MM.

16 Material Standard (ASTM, API, ANSI & ASME) implement the new project Material.
17 Daily verify the Material Master Codes & specification and do the correction in SAP MM
18 Prepare the Weekly Material Master Report for Submission.
19 Avoid duplication in Material Specification & Material EPC Stock Codes.
20 Prepare MIS Report in Daily, Weekly and Monthly.

Job Profile: 3

LEONEX SYSTEMS Pvt Ltd., (July 2005 to July 2006)

Designation: Materials Engineer
Job Profile:
Material Master Maintenance in SAP and Shell CMT software Tool., Inventory Analysis, Stock Verification, Pipe Fabrication/NDT QC Inspection and other master data management in the field of Materials management.

Project handled:

1. BALCO (Bharat Alluminium Company Limited, India)
2. CHANDERIYA LEAD ZINC SMELTER – CHITTAURGRAH, RAJESTHAN
RAJPURA, AGUJA, ZAWAR – MINES (HINDUSTAN ZINC LTD – HZL VEDANTA
GROUP)

Job title: Material Coding & Cataloguing and Coordinator for New ZINC Plant
Project

Tools: MATMAN (Shell CMT ) & SAP MM

Nature of Job:

1 Identify Noun-Modifier.
2 Frame Formats.
3 Create and maintain Attribute/Characteristics.
4 Frame Coding Schedule.
5 QA/QC of converted data.
6 Training on structured cataloguing.
7 Separate & Identify the Mechanical and Electrical Items from Client RAW DATA.
8 Materials Inspection
9 Data Collection & Coding for Mines Explosives, Detonators and Other Mining Items.
10 Logic and Template Freezing for Mining Items and Equipments.
11 NDT QC for Pipe Line in New Project. Site.

Job Profile: 4

PRUMATECH INFOSYSTEMS PVT LTD (March 2003 to June 2005)

Designation: Materials Engineer

Job Profile:
Material Codification in Shell CMT Tool and Cataloguing (Structured), Inventory Analysis, Stock Verification, and other master data management in the field of Materials management.

Pipe Line Inspection by Hydro Test & NDT Test Methods.

Stores Incoming Materials Inspection

Project handled:

1. RELIANCE INDUSTRIES LTD, Jamm Nagar –Petroleum Refinery in Gujarat

Designation: Material Engineer in Material Control & Ware House Dept.

Project Period: 12 Months (From March 2003 to March 2004) Onsite Project.

2. RELIANCE INDUSTRIES LTD, NOCIL – Mumbai – Petrochemical – Naphtha
(Plant Reconstruction and Shut down Maintenance)

Designation: Material Engineer in Material Control & Ware House Dept.

Project Period: 6 Months (From April 2004 to August 2004) Onsite Project.

RELIANCE INDUSTRIES LTD, Kurkumbh- Pune - Petrochemical – Glycols (MEG)
(Plant Reconstruction and Shut down Maintenance)

Designation: Material Engineer in Material Control & Ware House Dept.

Project Period: 10 Months (From September 2004 to June 2005) Onsite Project.

Main Work:

1. Material Receiving Plan for direct Issue to site or Storage in Yard due work progress site.
2. Material Data Implement in Material Control System SAP MM.
3. Material Stock verified by Weekly & Monthly in physically and System.
4. Material Issue plan & Control in SAP MM.
5. Material Issue & receive record maintenance.
6. Inventory stock verification.
7. Coordinate with erection teams & QC.

Job Profile: 5

1. HOFINCONS INFOTECH AND INDUSTRIAL SERVICES LTD., (March 2000 to June 2001)

Designation: Materials Engineer

Job Profile:
Material Codification in Shell CMT Tool and Cataloguing (Structured), Inventory Analysis, Stock Verification, and other master data management in the field of Materials management.

Project handled: 1

1. INDIAN OIL CORPORATION LTD (IOCL)
2. COCA-COLA BEVERAGES INDIA LTD

Scope of Job:

1 Preparation of coding schedule
2 Analyzing the present stock master
3 Data collection and compilation of stocks of individual sites
4 Decoding of stock maintenance logic's
5 Catalogue preparation for individual sites
6 Cooperating all sites in order to control inventory
7 The final catalogues incorporate a logical item code, stock, reorder level, Reorder quantity, total value, and value/unit.

Project handled: 2

Nuclear Power Corporation of India Ltd (NPCL-RAJASTN ATOMIC POWER STATION,
RAPS- II & III).

Designation: Team Head for Mechanical Department in CMMS Project

Project Period: 6 Months, Onsite Project.

Total Manpower: 7 Nos.

Main Work: Equipment Master Preparation – Equipment History, Crew Master,
Tag Master, Data Collections, Tool Master for CMMS

Scope of Job:

Working as instrument counterpart for CMMS Project for preparing,
1 Preventive maintenance scheduling
2 Creating maintenance procedures
3 Failure analysis
4 Base data collection for specification
5 Preparing Trouble Shooting Guides for the effective use of CMMS on Maintenance and Material Management aspects.

Job Profile: 6

Montieth Motors PVT LTD (May 1998 to Oct. 2000)

Designation: Service Engineer & Spare Parts Maintenance

Job Profile: Customer Care & Service Adviser

Scope of Job:

1 Service & maintenance of engine, transition, body & electrical
2 Break down & running time maintenance for all vehicle.
3 Monthly & weekly maintenance.
4 Re - condition for all vehicle parts (Engine, Gear Box, Clutch, Crown Assembly)
5 Maintenance of vehicle fitness certificate (FC).
6 Looking after the customer complained and customer care.
7 After service incepting the vehicle and maintaining the quality of service.
8 In shop floor give the advice for maintenance of the vehicle and get better quality of service.
9 Reporting to service manager or G.M.

Job Profile: 7

Premier Fabrication Pvt. Ltd (Nov. 2000 to March 2003)

Designation: Assistant Manager

Job Profile: Production In charge & Quality Inspector

Scope of Job:

1 Looking after the Production Planning & Control.
2 Looking after the Vendor development and the follow-up of vendors.
3 Handling men and materials Managements
4 Inspecting the Incoming Raw Materials, Components during the stage by stage, final Inspection with respect of ISO – 9002 / 2000 Quality control planning & Quality System.
5 Tender Coding and Quotation preparation
6 Follow-up of out coming Component Inspection from RITES (Rail India Technical and Economical Services – Govt. of India Enterprises) Ashok Layland and other customers.
7 Technical discussion with customers – quality control & assurance.
8 Reading all types of engineering drawings. (ICF & Other Indian Railways Drawings and others.)
9 Knowledge of TIG & ARC Welding Technology
10 Development of new items in fabrication.
11 Reporting to G.M. or MD, Regarding the day today activities.
Scope of Job-II
Primary skill in SAP in MM (Post Implementation support and life cycle Implementation Experience for Petrochemical & Oil Refinery Plants – Reliance Industry Ltd India)

Strong Functional Experience in Inventory Management.

1 Proficient in SAP R/3 MM Module Functional Consultant
2 Enterprise structure
3 Master Data-Material Master, UOM's, Cost Centers, Profit Center.
4 Procurement cycle – Material Goods Receipt, and Invoice verification.
5 Inventory management
6 Goods Issue, Stock Transfer in Store
7 Implementation and Post Implementation Support.
8 Setup the Organization structure for MM Module – Conceptualized and Customized settings in MM Enterprises structure – plant, storage locations.
9 Configured Material Master – Screen Sequence, Field selection for data screens, Industry sectors, Materials types, Number ranges, Materials Group, etc.
10 Customized and Setup Release procedures for Purchase Order and Purchase Requisition.
11 Materials Management (Physical verification and Movement type)
12 Inventory Management (Sales Order stocks, Various Movements type, Consignment..)
13 Automatic Purchase Order Creation from Purchase Requisition.
14 Logistics (Master Material, Serial Number management, Batch Management)
15 Inventory Management and Physical Inventory – Plant parameter, Number Assignment.
16 Configured settings for Good Issue/Transfer Posting, Goods Receipt, and Reservation - worked with in them.
17 Setup Physical Inventory Procedure for stock Counting and adjustment of system stock with actual stocks.
18 Invoice verification – Involved in setup of Incoming Invoice, Invoice Block, Number ranges for Document types and transactions.
19 Configuration of Materials, vendor Masters, GRN and Goods Issue.
20 Maintaining of Material Master Records and Vendor Master Records.
21 Creations and maintenance Materials Masters.
22 Planning of Material Procurement in Consultation with Production and Maintenance Department.
23 Experience in Inventory Store's.
24 Monitoring of Goods receipt and Issue and Updating Records.
25 Computerized Report Preparation and Presentation.
26 Verification of Invoice and Maintain the Excise Duty's.
27 Creation of new items and Maintain the plant.
28 Daily stock checking and reporting to management. Ensure that all Inventories related documents are verified on daily basis.
29 Plan, Schedule, Communicate & supervise the stock taking process in difficult locations twice a year.
30 Preparing various monthly & yearly Inventory analysis report.
Skill:
1. MESC / CMT / SAP MM Materials Coding Logic Preparation.
2. MESC / CMT / SAP MM Materials Noun Modifier Preparation.
3. MESC / CMT / SAP MM Materials Template Preparation.
4. MESC / CMT / SAP MM Materials Coding & Catalogue.
5. Physical Verification, Inspections & Supervising the Incoming Materials in Stores and Materials Yards.
6. Identify by the ASTM & ASME Standard for Materials.
7. Working SAP MM Module, SHELL CMT Tool & CMMS Tools.
8. Data Analyzing and Identify by the Mechanical & others Data.
9. Materials Planning & Control for Maintenance and New Projects.

9. NDT QC Inspection Engineer in Pipe Line for Refinery & Petrochemical Plant.

Inspection:
NDT LEVEL II – RT, UT, MT, PT
Certified By Professor Sri. RAMAKRISHNAN, MIE, FISNT, ASNT Level III, Chennai, Tamil Nadu

Personal Details:-
Date of Birth: 15-04-1977
Sex: Male
Nationality: Indian
Qualification: Bachelor of Engineering Automobile {Mechanical} from
Bharathiyar University, Coimbatore, India
PG Diploma: Material Management in Annamalai University
Languages Known: Tamil, English

Reference:
Will be provided

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