Resume - Pipeline engineer and Stress analyst (CAESAR II)

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Resume #69858

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Objective
To work in a challenging environment for a professionally managed and growth oriented organization where my potentials and experience can be utilized to their maximum capacity at the same time updating my skills with developments in design technology.

Profile
* Positive minded, responsible and result-oriented with an even temperament and have the capacity to quickly learn and implement new methods, systems and procedures.
* An effective communicator with the ability to structure and present complex information to diverse groups and individuals in a lucid manner.
* Fluent in both spoken and written English.
* Computer literate.
* Able to work unsupervised or as part of a team.
* Have excellent analytical, problem solving and decision-making skills.

Academic Qualifications
* Bachelor in Mechanical Engineering from Bharathi Vidyapeeth College of Engineering, Mumbai (Nov 2000)

Career Profile
1. Mott MacDonald & Co LLC, Oman
Engineering and Design Consultants
(Part of the Mott MacDonald Group, UK; ISO 9000 and ISO 14000 accredited)

Designation: Pipeline Engineer Duration: Mar 2004 - to date

Project Title: Engineering and Maintenance Contract Projects Project Type: DD & FED

Brief Project Description:
The Engineering and Maintenance Contract (EMC) is a 5 year service contract project with Petroleum Development of Oman (PDO). The projects involve all off-plot Pipeline design and engineering as well as construction coordination for the North Oman region. These projects over the next 5 years consist of Detail Design and FEDs for carbon steel, GRE, DSS pipelines.

Responsibilities:
1) As EMC coordinator on all Engineering and Maintenance Contract (EMC) Projects, my responsibility was to manage the projects by leading some of the projects directly and supervising the projects progress and details on other projects, scheduling and controlling the projects with assigned manpower, preparing all deliverables

2) Presently lead engineer on twelve EMC projects involving CS, DSS and GRE pipelines.

Deliverables Produced:
I was directly involved in the preparation of documents like Survey Scope of Work, Linepipe Specifications, Wall thickness Calculation reports, Road Crossing Reports, Stress Analysis Reports, Hydrotest Reports, Other material specifications such as Barred Tees, Flanges, Isolations joints etc were made under my supervision.

Special Features:
My role as an EMC Coordinator has helped develop my multi-tasking skills. Each individual project posed a challenge in itself with regard to schedule, manpower and design. I am also involved in managing interfaces with MMC disciplines and with client (PDO) engineers.

Project Title: Shams GRE Failure Investigation Project Type: Analysis

Brief Project Description:
The project involved investigation of the causes of failure of a condensate GRE piping system during operational conditions. The focus of the project was on isolating the reason for the failure occurring and rectifying the design so that the repairs can be carried out and operations can resume in the shortest possible time. The project involved doing static stress analysis on the original system under actual site conditions and simulating the conditions relating to failure. The project was to be completed with high constraints of finding a solution without disturbing the adjacent systems. The area which was particularly checked was a Tee location where the actual failure had taken place. The system re-design exercise resulted in a reduction of the maximum operating stresses by 23%.

Responsibilities:
My responsibilities were to complete a stress analysis study of the original design and to create a simulation of events leading on to the failure in the particular system. Once the problem had been located, I had to re-design the system so as to ensure safe operational conditions. The system had to be analyzed in depth with attention not only to the failure but also to make sure no other failure will take place.

Deliverables produced:
As this was mainly a stress study project, I prepared a stress comparison report comparing the original system with the final modified safe system with a comparison of operating stresses on the whole system and the tee location where failure had taken place earlier.

Project Title: Touat Fields Development Projects Project Type: DD

Brief Project Description:
Approx. US$ 115 million dollar project for developing the oil fields of Northern Algeria. The project comprised of constructing a network of 30 production gathering flow lines, 2 field processing facilities, 1 central production facility (CPF), 2 oil and gas trunk lines, a camp and a crude oil export pipeline to transport the stabilized crude oil to refinery approximately 81 km from CPF for further treatment.
Responsibilities:
My responsibilities were principally as the stress engineer in this project but I also supervised the senior designer and his team in preparation of various drawings like alignment sheets, plot plans, study and clarification of FED reports and road crossing calculations. I completed the stress analysis study for the flowlines, trunk lines and the main oil pipeline.

Title: Yemen LNG Pipeline Project Project Type: DD

Brief Project Description:
The project was to construct a new grassroots LNG plant facility located in the Republic of Yemen. It will be capable of producing 6,900,000 Mtpa of liquefied natural gas (LNG) in two processing trains, along with LNG storage and loading, flare systems, the marine installations, LNG transfer facilities, and all associated utilities, offsite and infrastructure facilities. A new 320 km long, 930.4mm ID, Main Line will supply the natural gas to the liquefaction plant. The Main Line includes a metering system and scraper launcher, 10 intermediate block valves, and a scraper receiver at Bal Haf. The project also included a new 25 km long, 30" OD Transfer Line. The transfer line will be a bidirectional line to transfer natural gas between two stations. The Transfer Line includes a scraper launcher and a scraper receiver.

Responsibilities:
My role in this project was as the principal stress engineer, checking piping layout to check excessive stress build-up, checking possibility of upheaval buckling, calculating the loads on valves and scraper trap flanges during various conditions like operating case, Blowdown case and maintenance case.

Deliverables produced:
I was responsible for preparing a stress analysis study report of the piping layouts, upheaval buckling report, Blowdown and Maintenance conditions stress report. Towards the end of the project I had to prepare a stress comparison report which compared stress at elevated temperatures as opposed to the normal operating temperature. This report was specifically produced to check the effect on the pipe if it was exposed to direct sunlight in operating conditions as opposed to the normal buried conditions.

Special Features:
This project was unique in itself due to the terrain over which it passed with total change in elevation nearing one kilometer. The aspect of upheaval buckling was analyzed thoroughly with respect to the cover and grade elevations. This project also made me understand the behavior of stresses in the pipe under various conditions like Blowdown and Maintenance cases. A flange leakage analysis was done at the scraper traps to ensure the loads developed in the flanges were sustainable. This project also exposed me to onshore anchor block design.

Title: EPC for pipelines for MMCD Phase 2 and AL-Khlata Water Injection Phase 3 Project Type: FED and DD
Brief Project Description:
A US$25 million project to develop the Al-Khlata region for circulating injection water into the other wells in the area. The project comprised of installing an approximately 4 kms 36" buried CS bulk fluids pipeline, a 24" PE-Lined CS above ground water injection pipeline, three 12" PE-Lined CS above ground water injection pipelines which would tap-off the 24" WI pipeline. Upon successful decommissioning of the 36" pipeline, a procedure for de-commissioning the existing 14" pipeline had to be prepared.

Responsibilities:
I was the lead engineer of this project responsible for preparing and supervising the preparation of pipeline documents. I had to interface with clients and project engineers and various departments within the company. I also had to ensure the project was maintaining the project schedule. I had to manage the design team in preparation of various pipeline drawings like routing plans, plot plans, pipeline details drawings and MTOs.

Deliverables produced:
I was directly involved in the preparation of documents like Linepipe Distribution Reports, Wall Thickness Calculation reports, PE liner design specs, Road Crossing Reports, Stress Analysis Reports, Hydrotest Reports, Commissioning reports, De-commissioning reports and procurement specifications for linepipes, barred tees, ball valves, fittings, PE liner, flanges, Scraper traps, Pig signalers, corrosion monitoring accessories. Other material specifications for thermal relief valves, external coating, rotolining, shrink sleeve were made under my supervision.

Special Features:
The main challenge in this project was to route the pipelines in a heavily congested brownfield site. The presence of the PE Liner also made it difficult to have expansion joints within the line. The lines were ultimately designed in a zigzag pattern which helped in reducing the stresses and making PE-lining possible at the same time. This project exposed me to the behavior of stresses in zigzag pipelines and design of special supports where the location was critical.

Title: Oman Gas Network Study Project Type: Concept Design

Brief Project Description:
The Oman Gas Company (OGC) undertook a study of the complete Gas network in the sultanate of Oman. The aim of the study was to redesign the complete network to distribute the gas more efficiently while making provisions for new export lines and reduce imports into Oman.

Responsibilities:
As a pipeline engineer in this project, I had to assist the process discipline engineer with the hydraulic study of the gas network. My role was to supervise the preparation of route drawings of the existing network with the help of a designer and then pass on these drawings to the process engineer for completing hydraulic study on PIPESIM. Once the model was completed, we had to run various scenarios trying out different possibilities of tap-off for pipelines to increase the target delivery volume in specific region.

Title: Shams Gas pipeline project Project Type: FED

Brief Project Description:
A US$ 12 million project for developing block 44 which is known for unusually high levels of H2S. PTTEP Middle East Company Limited (PTTEP) wished to develop a gas field discovered in Block 44. Initially the development comprised of 3 Gas Production Wells, a Gas Processing Plant, flowlines from the three wells to the Gas Processing Plant, a Gas Export Pipeline from the Gas Processing Plant to the tie-in point to the OGC Gas Network at BVS-05 on the Fahud to Sohar Pipeline. The new gas pipeline is a piggable buried 12" Nominal Diameter pipeline approximately 35 km long, rated to ANSI #600 suitable for non-sour service. The Line Pipe is externally coated with a three layer PE / FBE anti-corrosion coating, and an internal epoxy flow-coat.

Responsibilities:
I was the pipeline engineer for Front End Design of 12km CS pipeline for crude. My responsibility as lead engineer included preparation of project cost report, procurement specifications on all long lead items, Route planning and basic FED design reports.

Deliverables produced:
I was directly involved in the preparation of wall thickness reports, procurement specifications for long lead items like linepipe, valves, barred tees. I was indirectly involved in the preparation of the material selection report for linepipe, fittings and coating specifications.

Special Features:
The project was particularly challenging because of the high content of H2S (approximately 3000ppm). The selection of linepipe materials, coating requirements, corrosion monitoring equipments were critical. The projects was completed successfully and the eventually detail design was awarded to our office.

Title: Melut Basin Oil Development Project Project Type: DD

Brief Project Description:
The project involved design and construction of a 740km long pipeline, in Sudan, from Khartoum to Port Sudan. My role as pipeline engineer included preparing procurement specifications and documents, supervise and guide the designers in preparing plot plans and alignment sheets, evaluate technical bids vendors, evaluation of vendor drawings. Stress analysis using CAESAR II software, Calculation of wall thickness, bend thinning, pipe slinging, and road crossing design for the pipeline and preparation of spreadsheets for calculating wall thickness, hydrotest pressures, bend thinning of pipes using MathCAD V 4.40.

My current responsibilities include:
* Principal stress engineer on all pipeline projects
* Project scheduling and execution, manhour estimations
* Technical evaluation of tenders for pipeline materials, preparation of MTOs, Evaluation of vendor drawings.
* Be familiar with and ensure compliance with International pipeline codes and standards and Client codes and Standards
* Produce Pipeline Documents (Reports, Scopes of Work, Specifications, Requisitions)
* Supervision of junior pipeline engineers and designers.

Achievement
* Successfully performed as EMC focal point/ Lead engineer handling fast track projects within 8 months period.
* Established myself as stress analysis focal point for all pipeline projects.
* Familiar and comfortable working with various Shell standards like DEPs and CMTs, PDO standards ERDs and SPs and international standards like ASME B 31.4, 31.8, ISO 3183 stds, API stds, ISO 14690
* Successfully completed the Oman Gas network study which included study of present gas network system on the country and suggest optimization of the network in order to future demand in future.
* Successfully completed design of Zigzag pipeline with a careful analysis of handling stress related elements.
* Presented a paper on Non destructive examination in oil and gas field.
* Presented a paper on stress behavior in zigzag pipelines as compared with normal pipeline configurations.

2. Concept Shapers & Electronics Pvt. Ltd.

Designation: Mechanical Design Engineer Duration: August 2002 - Jan 2004

Projects:
Worked on several projects related to defence field as the chief engineer. My role here was to manage a team of 7 engineers and 12 designers assigned to the Defence Strategic development division. My expertise in this role was to carry out mechanical design analysis for the adverse conditions which the systems will be subjected to in the defence field. I carried out simulations of vibration, thermal, impact testing, stress failure predictions using various softwares like NASTRAN, ANSYS and CosmosWorks. My role was not limited to design but was involved in concept development meetings with the clients, personally involved in design or managing a team and supervising the design, supervising the fabrication of the systems on the shop floor and ensuring compliance of all MIL standard testing requirements. My role required that I hold interface meetings with the clients to solve design issues, coordinating between the internal departments of the company viz. electronics, instrumentation, and mechanical

My responsibilities included:
* Problem solving and analytical skills.
* Completing simulation analysis like mechanical shock and thermal effects on systems for rugged defence use.
* Developing & training a team of designers for improving design turnover time.

Achievement
* Designed a compact rugged electronic enclosure which was used to simulate controls in a battle tank. This design was one of the smallest compact unit with an overall reduction in size by 65%
* Achieved a value addition through proper project planning and enabling the company to meet the deadlines on time.

3. Addonix Technologies Pvt. Ltd.

Designation: Application Engineer (Mechanical Design) Duration: Jan 2001 to July-2002.

Role:
* To provide complete application support to the field teams on a country wide Basis.
* Responsible for the development and marketing of new products & services as per the organizations objective of diversification in related fields.

My responsibilities included:
* Working on various Design projects in various fields like Product development, Machine Analysis (Static & Dynamic Analysis), Plant layout & Architecture.
* Handling corporate training for SolidWorks.

Trainings

Technical:
* Attended certified training session on CAESAR II stress engineering software. Training session was held by COADE.
* Workshop on design analysis using CosmosWorks suite at EDS Technologies (Pune).
* Elementary Design fundamentals in plastic industry arranged by Castrol India Ltd.
* In plant training at Airowac Equipment Pvt. Ltd., Successfully completed study of the manufacturing process of turbine blower.
* Training on concept of design of centrifugal blower.
* Completed certificate course in Mechanical CADD from CADD center, Andheri, Mumbai.

Seminars:
* CAESAR II V. 5 development seminar, Dubai.
* NACE seminars in Muscat, Oman
* Introduction to CAD/CAM and its Applications.
* Vapor Absorption systems and its potential
* Automobile Revolution in India held by Mr. Dilip Chhabria

Computer Knowledge

* Caesar V 4.40 and MathCAD V 11.0
* SolidWorks version 2004, CosmosWorks 2004 (Analysis)
* Nastran (Analysis)
* Mechanical Desktop V.5.0, AutoCAD 2000 & 2004
* Pascal, C++ Advanced Java.(Certified by SSI, Mumbai as Java Application Developer)

Extra-Curricular Activities and Achievements

„X Presently appointed as the fire warden in the Mott MacDonald, Muscat Office
„X Committee member for organizing Mott MacDonald staff party in 2007.
„X Head of Technical training program in Mott MacDonald & Co LLC.
„X Responsible for organizing team building exercises within MMC for 2 consecutive years.
„X Member of student's council during the degree course for the first and second year.
„X Member, Organizing Committee for the widely popular college festival, Andaz.
„X Represented junior college in inter-collegiate chess tournaments.

References:
Will be provided

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