Resume - I am a mechanical & metallurgical engineer experienced in QMS ISO 9001:2000, int...

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Resume #69919

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PERSONAL DETAILS

Date of Birth: 22nd May 1970
Marital status: Married
Nationality: Indian
Religion: Christian
Languages Known:
Read: English, Tamil & Hindi
Write: English, Tamil & Hindi
Speak: English, Tamil, Hindi, Malayalam and Telugu

EDUCATIONAL QUALIFICATION
Degree/
Diploma Area of Specialisation Institute/
University Year of passing Percentage of marks/ Class
M.Tech Metallurgical Engineering (Welding) Indian Institute of Technology, Madras, Chennai. December 2000 8.00/10.00
First Class
B.E Mechanical Engineering Madurai Kamaraj University,
Madurai. April
1992 First Class

ADDITIONAL QUALIFICATION
ƒæ Lead Auditor ¡V IRCA certified & recognized
ƒæ CSWIP 3.1
ƒæ CWI - AWS (Certified Welding Inspector-American Welding Society)
ƒæ ASNT Level ¡V II in NDT techniques MPT, RT and PT (Preparing to attend level III exam in May 2008)
ADDITIONAL SKILLS
ƒæ Experience in internal and second party auditing
ƒæ Knowledge in ISO standard and co ordination with third party auditing
ƒæ Working knowledge in MMAW, TIG, MIG, SAW, EBW and LBW welding process
ƒæ Well versed in International codes& standards such as ASTM,API, ASME B31.1, ANSI B31.7, ASME Section I, II, III, VIII, IX, XI, AWS D1.1, D1.2, D1.5, D1.6 and D9.1., AWS, NACE, API 1104, API 620, API 650.
ƒæ Experience in welding of C & C- Mn steels, Al & its alloys, Stainless steel, Super Duplex Stainless Steel (ZERON), Titanium alloys etc.
ƒæ Experience on cross country pipe line projects & related works.
ƒæ Significant experiences in performing failure analysis, root cause analysis and metallurgical evaluations of components pertaining to oil & gas field.
ƒæ Hands on experience in mechanical testing hardness, Impact, Creep etc
ƒæ Machining of materials using ceramic, carbide and CBN cutting tools
ƒæ Knowledge in materials namely ceramics, metal matrix composites etc
ƒæ Computer proficiency in M.S office, Photoshop etc
ƒæ Working experience in painting / coating thickness measurement etc.

SPECIALIZED COURSES UNDERGONE IN M.TECH
* Welding Processes
* Welding Metallurgy
* Residual Stress Analysis
* Mechanical Behavior Of Materials
* Advanced Topics In Metal Joining
* Metallurgical Failure Analysis
* Non-Destructive Testing (NDT)
* Stress Analysis in Weld Design
* Corrosion Engineering
* Welding Application Technology
CAREER SUMMARY
Total Experience: 16 YEARS

In Oil, Gas & Petrochemical industry
ƒæ Preparation of Weld coupons, WPS, PQR & WQR
ƒæ Educate the welders in welding process, welding metallurgy, testing of weldments, importance of pre& post heating
ƒæ Experience in welding of Super Duplex Stainless steel (Zeron 100) and other advanced materials
ƒæ Qualify & certify the welder as per AWS codes and standards
ƒæ Well versed with ASME, AWS, ASNT and API 1104
ƒæ Hands on experience in welding of duplex stainless steel, ferritic stainless steel, Austenitic stainless steel and titanium alloys
ƒæ Assembly, erection of LPG storage tanks, vertical tanks, chemical storage tanks supplied to BPCL, MRPL and Indian Oil company (IOCL)
ƒæ Cross country pipeline projects
ƒæ Visual inspection of weld size, dimension & plate thickness, paint thickness and corrosion rate
ƒæ Undergone industrial training about 11/2 months at Mazagoan Dock Ltd Mumbai (Largest ship building industry of Indian government)
ƒæ Coordinate with third party inspectors from BVIS, ARAMCO,EIL & Lloyds

In Inspection & Commissioning
ƒæ Planning, scheduling of project work and material inspection,
ƒæ Rich experience in Coating / painting fields (Knowledge in NACE MR0175)
ƒæ Developed a QC procedures for welding, NDT and DT
ƒæ Working knowledge in transformer, electrical items of welding and others
ƒæ Involved in inspection of Machine frame, pipe line and process plants etc
ƒæ Hands on experience in magnetic particle machine, Gamma ray source and UT equipments.
ƒæ Interpretation of radiographic films, magnetic particle testing and penetrant testing and Internal inspector for UT, RT, MT & PT

Experience COMPANY: Consolidated Contractors Company(CCIC), Saudi Arabia
Jan 08 to Till date POSITION: Sr. Welding & QA / QC Engineer
Nature of Works:
* Responsibility for the establishment of a fully documented project quality system in line with the Contract requirements and ISO 9001:2000 covering Installation and Pre-/Commissioning.
* Ensuring that work is carried out fully in accordance with the project quality standards specified in the Contract and that the procedures laid down in the Project Quality Plan to achieve these standards are followed.
* Establishing field inspection and testing procedures and monitor the quality control activities on construction site in line with the established quality control program.
* Supervising a project dedicated team of multidiscipline QC Engineers and Inspectors in performing inspections and testing, compiling records and reporting with regard to all inspections.
* Authorizing inspection and test reports to be submitted to Client.
* Coordinating external inspection agencies when required.
* Maintaining a project quality audit schedule to ensure effectiveness of the project quality system.
* Keeping close liaison with the Owner with regard to all site QA/QC issues during all phases of project execution.
* Checking purchase and sub-contract requisitions and evaluate vendor's and Sub-Contractor's quotation with regard to inspection matters, as applicable.
* Responsible for the preparation of project specific ITP plans and assist in the development of Industry related Best Practices, as required on projects.
* Prepare, review and approves procedures and related documents, performs audits and assists in training and development, implement corrective actions to correct deficiencies and acts as a liaison with Project Management Teams.
* Responsible for hiring, training, developing, retaining and supervising field staff or contractors executing QC functions.
* Maintains compliance with established project, Corporate and customer quality assurance and control requirements.
* Assists in the development of installation procedures.
* Responsible for the recording and correct disposition of all non-conformance reports.
* Performs special processes, field installation inspections and surveillance of equipment and materials.
* Must be able to follow all company, client, safety and regulatory requirements, including, but not limited to, policies, procedures, standards and guidelines as they relate to this position and the work duties being performed.
* Encourage and facilitate team and individual member development.
* Prepares, reviews and approves, execution plans and cost estimates for proposals and contractual commitments on current projects and new projects/proposals.

Sep 07 to Dec07 COMPANY: Snamprogetti S.p.A., Saudi Arabia
POSITION: Welding Engineer
Nature of Works:
* Establishes welding procedures to guide production and welding personnel relating to specification restrictions, material processes, pre- and post-heating requirements
* Evaluates new developments in welding field for possible application to current welding problems or production processes.
* Directs and coordinates technical personnel in performing inspections to ensure workers' compliance with established welding procedures
* Contacts personnel of other agencies, engineering personnel, or clients to exchange ideas, information, or offer technical advice concerning welding matters.
* Reviews new products and designs for special weld requirements, fixturing and helps to establish production rates
* Assist the shop with welding problems, includes the reviewing floor practices and welding techniques
* Assure the WPS meets all the requirements of the joint from Engineering and the code and specification requirements of ASME, API, NACE and other standards as required
* Design, follow up, start up and prove out new equipment.
* Document all welding jobs and weld tooling set-up.
* Troubleshoot equipment and maximize machine efficiency.
* Train welding technicians and make recommendations for formal training classes.
* Assist quality department with assembly check fixture design.
* Develop welding department preventative maintenance inspections.
* Develop apprenticeship program for welding technicians.
* Write machine standards for welding equipment and make recommendations for support equipment.
* Good communication and presentation skills
* Perform experimental welding to evaluate new equipment, techniques, and materials
* Evaluates new developments in welding field for possible application to current welding problems or production processes
* Good interpersonal skills to interact with project, client, and supervision
* Conducts research and development investigations to develop and test new fabrication processes and procedures, improve existing or develop new welding equipment

Jan 07 to July 07 COMPANY: Bechtel Ltd, State of Kuwait
POSITION: Welding Engineer

Nature of Works:
* Capability for understanding materials selection for gas and chemical plants, refining, chemical process environments, corrosion allowance, and materials engineering.
* Ability to work independently
* Basic understanding of materials, materials properties, codes and standards, inspection and welding
* Good interpersonal skills to interact with project, client, and supervision
* Develop and implement work instructions for part fit-up, tack, weld, and repair requirements.
* Handling materials selection for multiple projects
* Interfaces with engineering/manufacturing/quality/field operation when assistance is needed for special material applications
* Provide technical welding expertise to the weld lab, including personnel, equipment, documents, and records of compliance
* Work with other groups to recommend disposition and corrective action, complaint bit testing, process trouble shooting & development
* Develop project specifications for Materials of Construction
* Develop and review worldwide specifications for welding and materials
* Supervise and manage the setup and programming of welding
* Promote continual improvement in weld quality and weld processes
* Make recommendation to improve product quality and manufacturing efficiency
* Ability to interpret the radiographic films, UT & MT results.
* Experience with ASME, NACE, API, ASNT and AWS
* Familiarity with NDE (UT,RT, MT, PT, VT), PMI, Ferrite, Hardness Test and Hydro Test
* Review and approval of vendor documents
* Participate in industry organizations and professional societies as requested
* Comply with all applicable quality, health, safety, and environmental regulations
* Prepare a daily, weekly and monthly report

Oct 06 to Jan 07 COMPANY: Doha Petroleum Construction Company, State of Qatar
POSITION: Welding Engineer
Nature of Works:
* Promoting the management policy and work in the most ethical way to meet management objective
* Development of welding procedures & welding procedure specifications as per various international codes
* Maintenance of Procedure Qualification Records (PQR) and Welding Procedure Specifications (WPS)
* Preparation of Welding Procedure Specifications for various jobs as per the client requirements
* Import training to Welder / Welding Operators
* Database Management, Renewal of welder/welding operator performance qualification and record maintenance as per the code
* Preparation of Method statement, inspection test plan and repair welding procedure for repair / re-rating of products under service
* Solving critical welding related problems
* Coordination of welding related matters with fabrication, project team, customers, suppliers and certification authority representatives
* Liaise with welding consumable manufacturers and supplier for technical requirements to aid procurement process
* Liaise with external material testing laboratory for Mechanical, metallographic testing

Jan 00 to May 06 COMPANY: Windia Power ltd, Mumbai, India
POSITION: Asst. Manager (QA & QC)
Nature of Works:
* Prepare and maintain the Project Quality Policy and Quality System including Project Quality Plan (PQP), project specific procedures and work instructions
* Provide QA support during the establishment of the Project Execution Plan and other key project documents
* Provide QA support during the establishment and implementation of the project Technical Assurance Framework
* Prepare and implement the Project Quality Audit schedule, to ensure that project activities comply with planned arrangements, and to ensure that resulting findings are registered, followed up and closed out
* Provide QA input during pre-qualification, tendering, contract award and post award activities including evaluation and assessment of Tenderers'
* Contractors' and Suppliers' QA systems, QA plans and QA resources to ensure compliance with Project QA requirements
* Ensure that records and final handover documentation for Operations are properly planned, compiled and completed during the work
* Development of welding techniques and procedures
* Preparing weld procedures, monitoring, qualifying, authorizing and generating associated documents
* Authorizing welders certificates, ensuring welders qualification, generating and maintaining associated documents
* Maintaining quality records associated with welding engineering to substantiate activities
* Reviewing / approving subcontractors welding documentation
* Maintaining of database of welding records
* Implementation of productivity enhancing innovations
* Evaluating welding equipment and consumables in order to anticipate development trends
* Attending appropriate courses/seminars to fulfill duties
* Providing technical service in welding, fabrication and materials selection to business units.
* Demonstrating the organization's commitment to global health, safety, environment, and regulatory compliance policy
* Technical support to various welding/materials engineering R&D programs.
* Implementation of innovative technology to reduce both capital and operating costs.

Dec 95 to Dec 99 COMPANY: Windia Power Ltd, Mumbai, India
POSITION: Engineer - QA & QC
Nature of Works:
* Preparation of WPS, PQR, welder qualification, assessment of materials, corrosion rate and preparation of inspection report.
* Prepare and maintain the Project Quality Policy and Quality System including Project Quality Plan (PQP), project specific procedures and work instructions
* Provide QA support during the establishment of the Project Execution Plan and other key project documents
* Provide QA support during the establishment and implementation of the project Technical Assurance Framework
* Identification and resolving of all build quality issues during the product and process development phase of a new model.
* Involved in testing and Inspection of welding & Interpretation of radiographic films for weld discontinuities / defects as per codes and standards for oil and gas storage vessels.
* Supervise and coordinate activities of engineering specialists and internship students.
* Innovative ideas to supervisor, technician, welders and involved in checking painting / coating thickness inspection & Perform leak proof test for commissioning
* Monitor and achieve business plan objectives and targets
* Monitoring of weld schedules and processes to ensure weld integrity.

June 92 to Nov 95 COMPANY: Sharp Tanks & Structurals (P), India
POSITION: Engineer - QA & QC
Nature of Works:
* Preparing WPS, PQR, welder qualification as per ASME Sec IX, API 1104 and AWS D.1.1
* Involved in testing and Inspection of welding and preparation of inspection schedule
* Monitoring department specific projects as required as part of the engineering team
* Conducting Magnetic Particle Testing, Radiographic Testing and Dye Penetrant Testing (as per ASTM)
* Interpretation of radiographic films for weld discontinuities/defects as per codes (ASME & AWS D1.1) and standards (API 1104)
* Involved in checking painting/coating thickness using UT film thickness measurement
* Implementation of counter-measures to address quality issues, reduce costs and improve equipment reliability
* In conjunction with the production and maintenance teams, design, build and install equipment in line with constant improvement philosophies
* Development and preparation of Weld shop equipment specifications.
Coordinate skilled trade's activity.

REFERENCES
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