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Resume #70711
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1.SUMMARY
15 Years in Process Instrumentation & Controls
1 Year with WorleyParsons WLL, Qatar, presently assigned as Lead Engineer for Control Systems Upgrade Project for PS1 Complex - Occidental Petroleum Qatar.
6 Years with Honeywell Automation India Limited in Global Engineering Services working for various Honeywell projects mainly for Europe & Middle East.
2 Years with the largest Indian EPC Company (Larsen & Toubro Limited, India) worked as Engineering Manager for Instrumentation & Controls for Oil Refinery Projects.
6 Years with Mangalore Refinery & Petrochemicals Limited, India as Instrumentation & Controls Engineer.
1 Year with British Oxygen Company, India as Instrumentation & Controls Engineer.
2.EXPERIENCE
Apr 2007 to till date WorleyParsons WLL, Qatar. – Sr. Instrument Engineer (Systems Upgrade Project, Occidental Petroleum Qatar Ltd)
WorleyParsons, Qatar (WPQ) is awarded Engineering Contract for on-going Projects at PS1 Complex – Offshore facilities of Occidental Petroleum Qatar Limited (OPQL).
As part of this contract, WPQ is providing detailed engineering support for upgrading the Control Systems (DCS, ESD and F&G) at PS1 Complex.
I am presently assigned as Project Lead Engineer on the Control Systems Upgrade Project for the PS1 Complex of Occidental Petroleum Qatar Limited.
Major responsibilities include offshore site surveys, engineering design, detailed engineering, material requisitions, technical bid evaluation, co-ordination with Electrical and Structural disciplines, developing cable schedules, network block diagrams, cable routing drawings, review of system engineering deliverables from control system vendors, developing multidiscipline workpacks (construction and commissioning) and provide commissioning support.
Other responsibilities include progress reporting, planning of engineering activities for the DCS team, review and revise CTR, provide FEED study report for new DCS Controller in PS1G platform (as part of the Systems Upgrade Project) and developing project standards inline with OPQL requirements.
Completed the mandatory safety training courses (H2S, PTW and HUET) and fully aware of the safety requirements for working offshore at OPQL facilities.
May 2006 – Mar 2007 Project Engineering Manager - Global Engineering Services – Honeywell Automation India Limited., Pune, India.
Worked as Project Engineering Manager for Shell Pearl GTL,,Qatar.
Major responsibilities include Design, Engineering & Commissioning of Honeywell DCS, ESD & F&G Systems. Honeywell –EPKS (Experion) is used for Process Controls while Safety Manager is used for ESD & Fire & Gas Systems.
Heading the Project Engineering team at Honeywell, Pune, responsible for System Design & Engineering for Shell Pearl GTL Project.
Other responsibilities include co-ordination with the Project Management team at Honeywell U.K., collection of design inputs from Shell & various EPC contractors for System Design and Engineering and provide commissioning support.
Jul 2004 – May 2006 Manager (Instrumentation Engineering) – Larsen & Toubro Limited, Baroda, India
Worked as Manager – Instrumentation at L&T- HARP (Hydrocarbon & Related Projects) group at Baroda, India.
Executed DHDT Project (Diesel Hydro Treater and Hydrogen Units at Panipat Oil Refinery (Indian Oil Corporation, India) as Instrumentation Incharge. This is an EPC/LSTK Project of order value of Rs. 600 Crores (Rs 52crores for Instrumentation and Controls).
Job role:
* Bid review and scope clarifications
* Vendor finalization and procurement of Instrumentation and Control items
* Engineering co-ordination with Detail Engineering Contractor - L&T-Chiyoda
* PMC & Client interface for approvals of engineering deliverables (Purchase Requisitions for Instrumentation).
* Technical support for Purchase Order release and Contract finalization for Instrumentation and Controls
* Co-ordination with other disciplines (mainly piping and rotary equipments) for ensuring that the requirements for Instrumentation are met.
* Vendor follow-up on materials supply & Site services.
* Field Engineering, Construction supervision for critical items & commissioning support.
* Final Documentation compilation and submission to client.
* Handover of Mandatory Spares for Controls & Instrumentation to Client as per the contract requirements.
1999 – Jun 2004 Project Lead Engineer – Tata Honeywell Limited, Chennai
Project Design, Engineering execution of Instrumentation and Control Systems (Honeywell Systems, Programmable Logic Controllers, SCADA systems) in Oil & Gas, Oil refinery and power sectors for Honeywell worldwide. Worked at Honeywell, Holland for 6 months on Instrumentation and Control system - Design and Engineering with major EPC (ABB) for Oil and Gas projects. Main responsibilities include Project Planning, Engineering Review, Project Execution and Commissioning.
1993 – 1999 Sr. Engineer - Instrumentation – Mangalore Refinery & Petrochemicals Limited (MRPL), Mangalore
Project Execution, Commissioning & Maintenance of Oil Refinery.
* Extensive experience in Honeywell and Yokogawa systems, Shutdown systems, Analysers and Refinery Field Instruments.
* Job involved complete involvement in the commissioning of DCS - TDC3000 system in the Refinery. follow-up of construction activities at site by coordinating between Construction companies, Engineering companies and Project Management Contractor.
* Implementation of all Burner Management systems, Developing the complex loops like Master Pressure controls for the Boilers, Combustion controls and drum level controls. Commissioning of Steam turbines with Woodward governor systems.
* Maintenance activities include Preventive maintenance and Break down maintenance activities, modifications and ordering spare parts pertaining to DCS & field instruments. Involved in pre-commissioning and commissioning activities of refinery expansion from 3 MMTPA to 10MMTPA.
1992 – 1993 Engineer - Instrumentation - British Oxygen Company, Tarapur
Worked as Instrumentation Engineer at British Oxygen Company.
Job involved maintenance of field instruments, compressor and turbine control system and analysers monitoring the product purity in the Air Separation Unit producing high purity Nitrogen, Oxygen and Argon.
Technical Specialization
Distribution Control Systems (DCS)
Control systems of Honeywell & Yokogawa:
Executed multiple projects with these control systems from Design till commissioning. Present job involves project design, engineering and commissioning of Honeywell – EPKS, Honeywell - TDC3000, Honeywell – FSC Safety Systems, Triconex and other PLC based systems for Honeywell customers worldwide.
The systems used in MRPL:
Honeywell TDC 3000 & Yokogawa Centum CS
This is one of the largest installations in India with Operator Work statations, Historians, Controllers for Advanced Controls and Optimisation, Network Interface Modules, Process Controllers, Safety Systems (Fail Safe Controllers), 3rd party serial & OPC interfaces.
SAFETY SHUTDOWN SYSTEMS
* Fail Safe Controller from Honeywell
* Triconex from Invensys
TURBINE CONTROLS
* Woodward Governor Systems (TMR 5009, PEAK 150, Mark-IV)
* Bently Nevada (3300 & 3500 series) Machine Monitoring Systems
ANALYTICAL INSTRUMENTS
* Refinery Process & Ambient Air Monitoring Analysers (Zirconia type – Oxygen, Infrared type – Carbon monoxide, Hydrogen Sulphide, Hydrogen, Gas Chromatograph, PH, Conductivity, Dissolved Oxygen, Air dilution for Stack monitoring etc)
SPECIAL INSTRUMENTS
* CCC Anti surge Controls – Series 3 Plus
* Nucleonic Level Detectors
FIELD INSTRUMENTS
* Smart Transmitters, Foundation Field bus Transmitters
* Control Valves, I/P 's, Solenoids & other field sensors pertinent to Refinery & Oil & Gas units
Major Projects Handled:
Instrumentation & Controls – Engineering & Project execution
* I.O.C. Panipat Refinery – Diesel Hydro Treater & Hydrogen Units from L&T as EPC / LSTK Contractor.
a. Engineering of Field Instruments, DCS, PLC's & 3rd party devices (B/N, Woodward, CCC Antisurge)
b. Procurement support and vendor management on Technical front for Control & Instrumentation items c. Single window interface to PMC & Client on Controls & Instrumentation d. Field Engineering and commissioning support.
* Zadco Refinery – MOSAICS Project (revamp of Control Systems from Yokogawa to Honeywell) at Abu Dhabi.
o System Engineering & commissioning of DCS, ESD & F&G Systems o Replacement of Fire & Gas field Detectors
* Lindsey Oil Refinery (replacement of Turnbull control systems with Honeywell) at U.K.
o Honeywell System Engineering of DCS
* Ohanet – Gas Plant at Algeria o Honeywell System Engineering of DCS, ESD & F&G Systems
* Khuff Gas – Offshore Gas Plant at Abu Dhabi o Honeywell System Engineering of DCS, ESD & F&G Systems
* SADAF – Chemical Plant at Saudi Arabia o Honeywell System Engineering of DCS & ESD Systems)
* IOC Panipat – Captive Power Plant o Honeywell System Engineering & Project Execution of DCS & ESD Systems
* Mangalore Refinery & Petrochemicals Limited (1993 – 1999).
o Project Execution of grass root refinery instrumentation o Coordination with the EPC Contractors, Vendors & other departments for project execution of Instrumentation and Controls part for the refinery.
Commissioning & Maint of refinery instrumentation including DCS & PLC's
Major Achievements:
* Functional Expert award at Tata Honeywell in Controls Engineering.
* Engineer of the month award for Lindsey Project at Honeywell with appreciation from Project Manager at Honeywell U.K. for successful completion of the client requirements during Factory Acceptance Test.
* Project award as Lead Engineer for SADAF Project, Saudi Arabia for adopting best engineering practices.
3. EDUCATION & PROFESSIONAL AFFILIATIONS
Bachelor of Engineering in Electrical and Electronics - Birla Institute of Technology and Science, Pilani, Rajasthan, India. Year: 1988-1992
Training:
* Undergone 42hrs of training for Project Management Professional (PMP).
* Extensive training on Six Sigma implementation.
* Trained on Honeywell TDC3000, FSC Safety Systems & Yokogawa Centum-CS Control systems.
* Octane Monitor - Refinery Analyser U.O.P, United States of America
* Refinery Analysers at Fisher Rosemount, India.
* Programmable Logic Controllers by U.O.P.
Computer Knowledge:
* Extensive usage of all MS Office products
* PC based Engineering tools for Instrumentation & DCS System Engineering
* Database handled during Engineering (Oracle & Access)
* Project Scheduler tools (PRIMAVERA)
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