Resume - Process Engineer

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Resume #72149

CONTACT INFORMATION:
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EDUCATION:

M. Tech. Chemical Engineering, L. I. T., Nagpur
B. Tech. Chemical Engineering, L. I. T., Nagpur

OBJECTIVE:

To put in my best efforts, share my knowledge and experience in process industries and grow with a growing company.

SUMMARY OF WORK EXPERIENCE:

Holding a Post Graduation degree and having a 9 years Process Design Experience in Process and Oil & Gas Industries

Senior Process Engineer

September 2004 – Till Date TCE Consultancy Engineers Limited, Mumbai, India

TCE Consulting Engineers Limited (TCE) is on leading international consulting engineering organization providing services and sustainable solutions for chemical, refinery, power, manufacturing, water, building, etc. Established as Tata-Ebasco Consulting Engineering Services in 1962, the company is now part of the Tata group of companies.
TCE is ISO 9001-2000 certified by Lloyd's Register Quality Assurance.

January 2008 – Till Date AMEC Kuwait Engineering Services, Kuwait, on Deputation

I am at AMEC, Kuwait on deputation from January 2008. AMEC is a focused supplier of high-value consultancy, engineering and project management services to the world's energy, power and process industries. AMEC MENA offices -Middle East and North Africa is focused on Oil and Gas field developments, Refinery and Gas plant upgrades and modifications.

Responsibilities:

Work as a Lead Engineer for a big project and small multiple projects
Basic and Detail Engineering involving Heat and Mass Transfer
Attend the project review meetings and lead team to achieve goal
Prepare the drawings control and monitors and report the progress of the job
Analyses the potential issues and seek guidance of superiors as necessary
Participate in design reviews of the deliverables
Planning of Required / Available resources.
Prepare and Check process deliverables
Sizing of Equipment: Heat Exchangers, Storage Tanks, Vessels, Columns, Safety Valves, Pump etc.
Prepare and Review of Process Datasheets (PDS) of Equipments and Instruments
Prepare and Review of Process Flow Diagrams (PFD) and Piping and Instrument Diagrams (P&ID)
Prepare and Review of Cause and Effect diagrams
Development of Equipment Layout drawings (GA) for the Process plant & Chemical storage area.
Preparation of Utility Flow Diagram
Review Line Sizing and Line Designation Schedule
Prepare and Review of Layout Review and Area Classification Review
Conduct HAZOP Studies and Prepared Feasibility Study Report
Technical Bid Evaluations, Preparation of Purchase Requisitions, Vendor Drawing Approval and Vendor Data incorporation for process package
Co ordination with client, vendors and with inter departments
Inter discipline deliverables review
Familiar with relevant API & Indian Standards such as OISD, IS relating to Design, Handling and Storage of Petrochemical and Chemical products
Familiar with Shell's Design Practice Engineering (DEP)
Cost estimation for the various process packages and equipments.

Certified Internal Auditor for QMS.
Conducts internal ISO audit as an auditor for ISO 9002 –2000 Quality system and ISO Documentation and maintenance.
Performs the annual appraisal of the persons in the group

Project Undertaken:

At AMEC Kuwait Engineering Services, Kuwait

1) BP Sharjah, U.A.E.

Project: Environment Emission Mitigation Project

The Project contains study and selection of preferred option for mitigation of six separate sources of BTEX emissions to the atmosphere and two of ground contamination.
The BTEX emissions sources are identified from following sources of the plant
Glycol Regeneration Unit (GRU)
Water settling tank
Closed drains system
Open drains system
Condensate storage tanks
Condensate terminal pond
Ground contaminations are identified from
Plant evaporation pond
Condensate terminal pond.

Responsibilities: Senior Process Engineer
Prepared the report,
Defined the problems and listed the findings,
Identified various options to mitigate the emission of BTEX and ground contamination of hydrocarbons
Selected the preferred option with basis of selection
Notional cost estimation of Recommended options and planning for the next phase of work i.e. FEED and Detailed design.

2) Joint Operation, Kuwait

Project: HAZOP Study for Open drains and Closed Drains System

Joint Operation is an Oil Production Facility located at Partitioned Zone between Kuwait and Saudi Arabia and jointly owned and operated by Kuwait gulf Oil Company (KGOC) and Saudi Arabia Chevron (SAC). The Joint Operation (JO) project to be HAZOPed is the Closed/Open Drains system within the Main Gathering Center (MGC) facility.

Responsibilities: Senior Process Engineer

Reviewed and marked-up Project P&Ids
Prepared the HAZOP Packet
Worked as Secretary to HAZOP Chairperson
Participated in HAZOP study
Prepared the HAZOP close-out report
At TCE Consulting Engineers Limited, Mumbai

1) Procter and Gamble (P&G), Family Care Division, Cincinnati, USA

Project: Goldrush Project – Tissue and Towel Paper Project
Duration: June 2007 to January 2008 (06 Month)
Responsibilities: Project Manager

Procter and Gamble (P&G) is putting a Greenfield project at Utah, USA for Tissue and Towel paper. Goldrush Project is first Greenfield project in USA in last 30 years by Procter and Gamble.
The project involves FEED for additives and Chemicals required for Paper Plant, Utilities, and Electrical system. A project team of engineers and designers (around 18-20) were involved in this project from various discipline. The responsibilities were co-ordination with client for delivering deliverables, monitoring progress.
Engineering Man-hour: 30,000
2) Hindustan Petroleum Corporation Limited (HPCL) Refinery, Mahul, Mumbai

Project: LPG & Propane Mounded bullets
Duration: From October 2006 to December 2007
Responsibilities: Lead Process and Project Chemical Engineer

Hindustan Petroleum Corporation Limited (HPCL) has set up a LPG Mounded Storage facility at Mahul, Mumbai. The project involves enhancing the storage capacity of LPG to meet the requirement of new project planned for Mumbai Refinery.
HPCL also desires to replace two propane spheres with mounded bullets. 10 numbers of LPG Bullets having capacity 1040 tons each & 2 numbers of Propane bullets of 250 tons capacity are installed at site.
Engineering Man-hour: 12,000
3) Indian Oil Corporation Limited (IOCL), Refinery, Panipat

Project: LPG Mounded bullets
Duration: From November 2006 to December 2008
Responsibilities: Lead Process and Project Chemical Engineer

Indian Oil Corporation Limited (IOCL) has set up LPG Mounded Storage Bullets (2 Nos.) at Panipat, India.
Engineering Man-hour: 8,000
4) NFC, Hyderabad, India

Project: Basic and Detailed Engineering for New Zirconium Oxide and Sponge Project (NZOSP).
Duration: From September 2004 till date (4-5 Years)
Responsibilities: Lead Process and Project Chemical Engineer

Nuclear Fuel Complex (NFC) has set up a manufacturing facility at Palayakayal, Tuticorin District, Tamilnadu for production of 500 TPY Hafnium free Zirconium Oxide as an intermediate product and 250 TPY Zirconium Sponge.
The scope of involved was FEED and detailed design of plant, procurement assistance, vendor drawing review, construction supervision and commissioning assistance.
Engineering Man-hour: 50,000
5) SembCorp Engineers and Constructors, Singapore (On-Site)

Project: New Fatty Acid Project FPG Malaysia
Duration: From December 2005 till January 2005 (2 Months)
Responsibilities: Lead Process Engineer

SembCorp E&C was in proposal stage to quote for New Fatty Acid project for P&G at Malaysia and Lurgi Germany, was a Process Licensor.
Engineering Man-hour: 1,000
6) TechNova Imaging System Pvt. Limited

Duration: From September 2006 till date (12 Months)
Responsibilities: Lead Process and Project Chemical Engineer
TechNova Imaging System P. Limited (IOCL) has set up a manufacturing facility at Taloja, Navi-Mumbai for Printing Plate. Detail engineering for Raw material storage and ETP is done by TCE.
Engineering Man-hour: 1,000
7) Gujarat Alkalis and Chemical Limited, Dahej, Gujarat, India

Project: Feasibility study for 200000 TPA PVC plant through Acetylene Route.
Duration: From July 2005 till November 2006
Responsibilities: Lead Process and Project Chemical Engineer
GACL is having an excess chlorine production. To utilize chlorine surplus stock, a feasibility study was carried out for PVC plant through Acetylene route.
Engineering Man-hour: 5,000
8) Oman Chlorine S. A. O. G., Oman

Project: Technical bid analysis for CaCl2 Project – NaCl Concentration & Flaking Project & CaCl2 Granules
Duration: From May 2006 till August 2005 (4 Months)
Responsibilities: Lead Process and Project Chemical Engineer
Review of offers from various bidders and Technical bid evaluation and recommendation for NaCl Concentration and CaCl2 Granules plant.
Engineering Man-hour: 2,500

9) Hindustan Zinc Limited, Rajasthan, India

Project: Technical Bid Preparation for Basic and Details Engineering for Zinc Smelter Plant (Phase II).
Duration: From April 2006 till July 2005 (4 Months)
Responsibilities: Lead Process and Project Chemical Engineer

Software Skills
ChamCad ver. 5.5.4
AutoCAD -14, 2006
MS word, MS Excel, MS PowerPoint, MS Project and Windows 98 & XP

Asst. Manager – Technical Services

April 2004 – September 2004 Onward Technologies Limited (PSSD Division)
Process Software and Solution Division, Andheri, Mumbai

Responsibilities:

Process design, Modeling, and Simulation and Process Optimization, Rigorous modeling and simulation of Distillation Columns, Reactors, Heat Exchangers, etc. Interfacing of Aspen Plus and Aspen Pinch, and Aspen plus and Aspen B-JAC.
Assisting in sales and proposal.

Projects Undertaken:

Solvent recovery system modeling
* To develop a steady state model for a Acetaldehyde distillation column and to optimize the column operating parameters to achieve a purity of over 99 % Acetaldehyde.
* To develop a steady state model for a MCA distillation column and to optimize the column operating parameters to achieve 96 % MCA recovery.

Software Skills:

ASPEN PLUS ver. 11.1
ASPEN DYNAMICS ver.11.1
Programming languages: BASIC, C, C++,

Process Design Engineer

July 2002– April 2004 Graphite India Limited, Nashik

Responsibilities:
Process design of heat and mass transfer equipments like Polyblock type heat exchanger and Shell and Tube heat exchanger, like heater, cooler, condenser, absorber, etc.
Design of Turnkey projects i) Dry HCl Gas Generation System, ii) HCl synthesis unit iii) H2SO4 Dilution and Cooling unit - This includes
Preparation of P & ID, Process Datasheet and Process Flow Diagram (PFD)
Sizing of Heat Exchanger, Columns, Reboiler, Tanks, and Pumps
Co ordination with client, vendors and with inter departments
Line Sizing and Line Designation Schedule
To conduct internal ISO audit as an auditor for ISO 9002 –2000 Quality system and ISO Documentation and maintenance.
Projects Handled as a Process Design Engineer (to name a few):
200 Kg/Hr of Dry HCl Gas generation system for Aurobindo Pharma Limited, Pydibhimavaram. (Design And Commissioning)
250 Kg/Hr of Dry HCl Gas generation system for Regent Chemical, China.
Designing of H2SO4 dilution and cooling unit for Rubamin Limited, Baroda and Isagro Asia Limited, Panoli.
Designing of Heat Exchangers like heater, cooler, condensers, absorbers for various companies
Development:
Development of new graphite block models with increased surface area per block in order to improve surface area per unit volume.
Techno-commercial Discussion with Clients at all stages i.e. pre-order and post-order stages during order execution:
Preparation of Techno-Commercial proposals with detailed terms and conditions, Techno-commercial discussion and interaction with clients for finalisation of contracts, negotiations and acquisition of orders.

Lecturer (Heat and Mass Transfer)
August 2001 – July 2002 Pravara Rural Engineering College Loni Responsibilities:

Teaching Mass Transfer, Process Calculation and Heat Transfer subjects
Conducted of practicals of Mass Transfer subject

Chemical Engineer
July 1997– August 1999 Mid India Chemicals Pvt. Ltd. Nagpur
Responsibilities:
Supervision of manufacturing process of Copper Sulphate.
Job planning, Manpower allocation, Material procurement.
Modification of existing systems.

ACADEMICS:

S.S.C. (Xth Examination) Passed with 90.57 % from B. V. M. H. School, Parbhani in March 1991.
H.S.C. (XIIth Examination) Passed with 90.67 % from R.S. College, Latur in March 1993
B. Tech. (Chemical Engineering) passed with 64.50 % from Laxminarayan Institute of Technology (L.I.T.), Nagpur in March 1997
M. Tech. (Chemical Engineering) passed with 67.00 % from Laxminarayan Institute of Technology (L.I.T.), Nagpur in August 2001.

PERSONAL DETAILS:
Date of Birth: 9th December 1975
Languages Known: English, Hindi, and Marathi
Countries Visited: USA, Singapore, Kuwait, UAE
Marital Status: Married

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