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I am Science graduate & also Mechanical Engineer Indian person with Nace Certified Coating Inspector Level 3 certification working last 24+ years in the coating industry. I have very bright academic & sports career. I am holding various educational national & International recognition with me. My highest degree is a Masters in Management (systems). One of my latest addition is Corrosion Technologist Certification from ACA Australia.

Aim: Work in the field of corrosion control by means of coating applications. With the aim to develop & set full proof quality working system to get effective results of best quality work, maximum work efficiency with minimum use of natural resources. With continuous process improvements avoid possible losses, with constant training minimize human errors & operational mistakes foreseen by applying my experience in this field.

EXPERIENCE

Total Experience: 24 Years.
Free Lancing Experience: 10 Years. (From May 1998 - Up till Now)
Employment Experience: 13 Years. (From May 1985 - April 1998)
Training: 01 Year

January 2007 - Uptill
Present Assignment: CHIWAN SEMBAWANG ENGG. CO. LTD. SHENZHEN CHINA.
Manufacturer of Offshore Platform, Jacket Fabrication Company
Position: Coating Consultant / Sr. Coating Inspector

Responsibilities:
Ć Controlling and evaluating team of Coating inspectors for day to day site work.
Ć Carry out the trouble shooting of the technical problems such as non drying of the paint, blistering, adhesion, contamination etc.
Ć Implement the remedial procedure with the approval of Paint manufacturer's technical representative to solve the existing problem. Also revise the procedure for non occurrence of the same problem.
Ć Liaising with the project manager, client, third party inspection agencies, paint manufacture's technical representatives.
Ć Performing timely inspection and monitoring all disciplines of all coating work activities to control non-conformance.
Ć Write the method statements of specific testing e.g. high voltage spark tests. Also training & Implement of the same.
Ć Review daily logs and coating inspection documentation required. Maintenance of documents and records for paintwork activities.
Ć Study alternative solutions or methods to minimize cost. e.g. Study of use of different abrasive materials available locally in low cost, conduct trials make reports, modify the equipment for appropriate use of the same. Set operational parameters like pressure, nozzle size to achieve results as per job requirements.
Ć Meeting with customer's inspectors on quality concerned matters, reported non-conformance items to project QC coordinator, issued conformance release notice after satisfactory remedial action.
Ć Training to the new QC personnel.
Ć Set procedure and working method of the special coating technique like Thermal spray applications to raisers. Also set application of special purpose paint with technique of plural component equipment.
Ć Special attention to solve the chloride contamination problem on the blasted surface.
Ć Study and solve the dust and contamination on the finish paint film. Changed the working method to ensure the best quality.
Ć Study and Solved the adhesion problem of rubber coating of the riser clamps.
Ć Check the suitability of the inspection equipments & conduct the Trial for new testing equipments and make feasibility report.
Ć Guide & train the crew to apply fire proof coating application.

Projects handling are

AOKA MIZU FPSO PROJECT (M-206)
Fabrication of Buoy and Turret of the Aoka Mizu Fpso Tms.
Client: Blue Water Energy Services B.V.

WOODSIDE ANGEL PROJECT (J-198)
Polychloroprene riser Project
Client: Shell Global Solution International B.V.

WOODSIDE ANGEL PROJECT (J-198A)
Sub Sea Structure
Client: Shell Global Solution International B.V.

FABRICATION OF SOFT YOKE MOORING PROJECT (M-196)
Client: Blue Water Energy Services B.V.
Conocophillips China Inc.
China National Offshore Oil Corp.

JACKET CONSTRUCTION FOR WENCHANG (J-195 / J-190)
Client: COOEC China Offshore Oil Engg. Co. Ltd.

FABRICATION OF JACKET, BRIDGES & FLARE TOWERS FOR USGIF PROJECT (J-212)
Client: ADMA (Abu Dhabi Marine Operating Co.)
Consultant: Worely Parsons
Main Contractor: Hyundai Heavy Industries Ltd.

JACKET CONSTRUCTION MONTARA DEVELOPMENT PROJECT FOR COOGEE (J-213)
Client: Coogee Resources Co.
Consultant: Worely Parsons

Previous assignment: VELOSI CERTIFICATION SERVICES LLC ABU DHABI UAE
May 2006 - Dec. 2007 Third Party Inspection Agency

Position Sr. Inspection Engineer / Sr. Coating Inspector.

INTER REFINERY PIPELINE PROJECT:
Client TAKREER (Abu Dhabi oil refining co.)
EPC Contractor: DODSAL PTE LTD

Responsibilities:

Ć Controlling and evaluating team of Coating inspectors for day to day site work.
Ć Monitoring & Inspection of manufacturing process of Heat shrink Sleeves / Casing as per the ITP & Specifications.
Ć Inspection review of 3 PP Layer pipe Coating. Inward inspection visual, thickness, spark tests etc.
Ć Monitoring the process of Field Weld joint coatings as per the submitted procedure.
Ć Carry out the Failure analysis of the puncture or erupted field joints.
Ć Study and develop special technique of Thermo graphic inspection for the internal cracks of the Heat shrink casing with Photo graphic impressions. Make presentation to clients for the effective use of the same. Assurance the full proof quality assurance to the top management.
Ć Write down and get approval this procedure of testing from clients.
Ć Liaising with the project management team, client for effective implementation of total quality management procedure.
Ć Observe the day to day reports and vigilance visits to check the process of PU insulation on the coated pipes.
Ć Performing inspection and monitored all disciplines of all coating / insulation work activities.
Ć Review coating daily logs and coating inspection documentation from site inspectors.
Ć Contacting with contractor inspectors on quality matter concerned, raise & report non-conformance items to project Management Team.

Previous assignment: BUREAU VERITAS INSPECTION LLC QATAR
January 06 - April 06 Third Party Inspection Agency

Position Sr. Coating Inspector.

Off Shore Project (PS-2) For Coating Condition Survey contract
Client: QATAR PETRLOUM

Responsibilities:

Ć Carry out Coating condition survey with the help of latest electronic storage proof.
Ć Study coating inspection documentation from previous record ( 5 years old records).
Ć Compare data with previous performance of the coating and existing condition.& also with expected life cycle.
Ć Analyzed & Prepare the report for probable cause at the failure area.
Ć Study and suggest the remedial action.
Ć Prepare the Comments and set priorities on the basis of urgency of the coating work as per site conditions.
Ć Give recommendation for renovating, repairing or completely new coating system application.

Previous assignment: KEMCO COATING & SCAFFOLDING CO. WLL QATAR
April 2004 - April 2006 Contractor

Position Lead Painting Engineer / Sr. Project Engineer

Some of the prestigious clients and projects are

Qatar Petroleum Refinery (QP- NODCO) - Maintenance Painting Contract
NGL - Maintenance Painting Contract
Rasgas (On Shore / Off Shore) - Maintenance Painting Contract
Qatar Gas - Painting inspection contract
Qatar Petroleum (Dukhan) - Maintenance Painting Contract
Doha Municipal Work - Painting of various Swage water treatment Tanks
Qasco - Prepare / Modify Painting specifications.
Qapco - Prepare / Modify Painting specifications.
Qatar Steel - New Plant Painting
Qatar Petroleum - (Jetty, Berth) Maintenance Painting / Scaffolding inspection
Qatar Shipping Co. (Q-Ship) - Ship Painting, Off Shore Rigs, Sub Sea pipe coating

Responsibilities:
Ć Leading & Controlling team of Supervisors, foreman, Coating inspectors for day to day site work.
Ć Prepare the various coating specification for products used at oil & gas industries as per the clients requirements.
Ć Assist client technically to take decision for the use of product depending on the various coating systems suggestion from the different paint manufacturer.
Ć Technical advice to the customer with proven experience of the specific paints or corrosive inhabitant chemicals.
Ć Study the present problems & give best solution for the problem. (e g condensation tank painting failure, Sludge water treatment tank painting failure)
Ć Provide best cost effective alternative for the present system.
Ć Monitored painting work safety activities especially in the Oil & gas related plant work to carry out operations as per clients rules & regulations. Such as hot permits. Also scheduling, controlling non-conformance, inspection of the critical items personally.
Ć Prepare budgets, Tender submissions for the long term maintenance painting contracts.
Ć Recruitments of the skilled people from various countries like Nepal, India. Mold the persons as per the site requirements by various kinds of training required to work in oil & gas industries, off shore plants.
Ć Evaluate, study the capacity and the performance of the sub contractors. Allocate the work as per their merits.
Ć Attend the meetings and satisfy the technical query from the clients. Also attend the Pre job conference, kick off meetings for large projects, Progress reports, raise site query and get solutions from the clients.

Previous assignment: MODY CONSULTANTS.
September 1998- March 2004. Inspection Agency

Position Sr. Inspection Engineer.

Petrochemical Refinery
Client: Reliance Petrochemical Plant Hazira Gujrat India

Responsibilities:

Ć Basic responsibility was to set the whole coating work system for the refinery coating work for the effective control on corrosion.
Ć Study present working system and give effective solutions to problems by developing total alternative systems. This covers study of the present specifications, study of present working practices.
Ć Compare the present working practices with internationally proven good working practices and prepare the proper execution plan.
Ć Carry out Coating condition survey in the various plants like cracker, vinyl etc. with the help of latest electronic storage proof.
Ć Report intensity of failure. Carry out failure analysis,
Ć Carry out requirements of the coating priorities. Prepare budget, cost analysis,
Ć Prepare time / Man power calculations.
Ć Study and submit the proven record (report) on the maintenance coating issue. For Example enhancing the coating film life good surface preparation is essential against present method. ( No system of blasting surface for maintenance was present )
Ć Start keeping the quality records of the coating operations such as environmental conditions, paint batch number, name of the operator, equipment & method used. In other words started generating records which can be useful in future to track the problem.
Ć Basic Training to the technical staff, engineers, Managers on coating including importance of coating, method of applications, inspection techniques, importance of report maintaining the conditions at the time of coating application, importance of the correct mixing, pot life of the paint. ( It is observed that the epoxy paint mixed in the morning used up to evening which is having pot life only for 2 hrs)
Ć Report all the draw back to the management. Follow up, meetings to initiate the correct working practices.
Ć Prepare various formats for the reporting systems for the effective control on the process.

Previous assignment: Al Dhanube LLC Dubai UAE
(May 1998 - August 1998) Wooden furniture manufacturer
Position Consultant

Consultancy for setting of wood coating UV cured coating to door panels continuous production line.

Ć Study present working system and give effective solutions to problems of blistering to the wooden door panels.
Ć Set the speed and working parameters with the help of machine supplier representative to solve the present problems with 3 months of careful study.
Ć Design jigs and fixture to set and enhance the production.
Ć To give best solution for long lasting coating to protect the wood from environmental conditions to protect the nature.
Ć Minimizes the use of UV cured bulbs to save energy with adjustments of positions.

EMPLOYMENT RECORD

July 1997 - Apr 1998: INTERCARE LTD. SHARJAH (U A E)
FBE Coating Company
Position Operation Manager

FBE Coating Plant Operations.

Ć Study enhancing the production by developing new jigs & fixture for the FBE coating process.
Ć Conducted various trials for the speed and temperature of a continues product line. Set to give maximum production with assurance of highest quality.
Ć Controlling the excess thickness with the help of elecometer to reduce the use of powder used in the process to increase the profitability.
Ć Modify structure of the recovery system to improve collection efficiency for the powder in the booth.

Dec 1996 - Apr 1997: INTERMETAL LTD. SHARJAH (U A E)
Manufacturer of Steel Furniture
Position Coating Plant Manager

Powder Coating Plant Operations.

Ć Pin point the curing problem. Get oven modify from the equipment supplier of the oven to solve the curing problem of powders.
Ć Set speed and temperature of the conveyor as per the metal thickness for maximum out put.
Ć Design jigs and fixture to enhance the production.
Ć Conduct trials & develop the various decorative effects as per the clients requirements with the help of powder manufactures.
Ć Commissioning and setting the new chrome plating plant operations.

Dec 1989 - Dec 1996: INTERVALVE (I) LTD. PUNE (INDIA)
Manufacturer of Industrial Valves and actuators
Position Sr. Engineer

Ć Day to day working of Coating plant work handling for Man, Machine, Material to coat the various Casting parts of the valves & actuators. The valves including butterfly valves, check valves, pneumatic actuators, hydraulic systems.
Ć Design, fabrication and execution of the pretreatment process. (7 Tank process) Commissioning of the powder coating plant. Run the plant successfully for 7 years.
Ć Solving day to day coating problems. Maintaining the plant. Carry out Preventive and break down maintenance.
Ć Conduct trials of various new products and search alternative cost effective methods.
Ć Failure Analysis of the valves coming from the site which include the coating condition survey, Corrosion survey, Prepare reports and contact various departments to help to analyze their specialized area. Like rubber seats, seal failure etc.
Ć Training the team of workers in the powder coating field.
Ć For Continuous improvements design fixtures / jigs to accommodate the new models, size of the valves. Subsequently study the time & temp. of the oven to assure the complete curing of the film.
Ć Conduct trials & check the effectiveness of the various type of powders such as epoxy, polyurethane. with the help of powder manufactures.

May 1985 - Dec 1989: SHIRKE STRUCTURALS LTD. PUNE (INDIA)
Manufacturer of Civil Construction Products
Position Jr. Engineer

Manufactures of construction support products.

Ć Day to day working of Coating plant for the door window frames, panels.
Ć Report to the Sr. Engineer for the daily activities.
Ć Work as per schedule, Try to solve problems under supervision of Sr. Engineer.
Ć Get maximum out put by controlling man power.
Ć Solving routine problems related with production, Maintenance & quality control.
Ć Conduct heat test by moving thermometer to verify heat distribution in oven.
TRAINING

Apr 1984 - Oct 1984: BAJAJ AUTO LTD. PUNE (INDIA)
Two Wheeler Manufacturer
Position Trainee Asst. Engineer In Paint Shop

Ć Worked on liquid Coating Plant for 2 wheelers.

Jan 1983 - Jun 1983: JEMCO PAINTS. PUNE (INDIA)
Paint Manufacturer
Position Trainee supervisor
Ć Training for Paint Manufacturing process.

Educational Qualifications

Professional: NACE Certified Coating Inspector Level - 3 (#9662)
February 2005 National Association of Corrosion Engineering Texas USA

: Corrosion Technologist (#264)
June2008 Australasian Corrosion Association - Australia.

: NACE Basic Corrosion Course
June2007 National Association of Corrosion Engineering Texas USA

: ASNT Level II (UT,PT,MT,RT)
September 2004American Society for Non Destructive Testing
Academic: B.Sc. (Chem)
July 1988, University Of Pune- India

: Masters In Management Sciences (MMS) in MIS
May 1993, University Of Pune - India.

Technical: Diploma In Mechanical Engineering
August 1992, Board Of Technical Examination Bombay- India.

: Diploma In Surface Coating Technology
November 1984, Board Of Technical Examination Bombay - India.

Computer: Advance Diploma In Computer Software & System Analysis
November 1999, Board Of Technical Examination Bombay- India.

Extra Curricular: ¡* Gold Medal¡¨ In Wrestling Competition Held At Goa
Activities December 1983.

: Captain Of Wadia College Volley Ball Team
1983 To 1985.

: Completed Nation Level Mountaineering Course At Manali
August 1987.

: Award for Volunteer for South East Asian games Doha Qatar
December 2005

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