Resume - DCS Engineer With Yokogawa CS3000 experience

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Resume #72702

CONTACT INFORMATION:
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Career Objective

ƒæ To pursue a Challenging position that enables me to contribute my Rich Experience in Industrial Automation and Exhaustive knowledge in Computer Applications and Chemical Engineering.
ƒæ To excel in any form of activity, that I undertake, and to make a positive difference to the organization with my presence.

Professional Summary

ƒæ Working as DCS Engineer, Hassad Project in Jubail Chemical Industries Company, Jubail Industrial City, Kingdom of Saudi Arabia.
ƒæ Worked as Assistant Manager, DCS - Engineering in the field of Industrial Automation at Yokogawa India Limited, Bangalore, India from May 2004 to July 2007.
ƒæ Worked as ENGINEER in Production Department at Asian Peroxides Limited, Sullurpet, Andhra Pradesh, India from February 2000 to May 2004.
ƒæ Worked as a Apprenticeship Trainee in Liquid Propulsion System Centre, ISRO, Mahendragiri, Tamilnadu, India from April 1999 to February 2004.

Scholastic Record

ƒæ Bachelor of Technology in Chemical Engineering from University of Madras with
I Class in May 1998.
ƒæ Diploma in Industrial Safety from Annamalai University with I class in May 2000.

Technical Trainings Undergone

ƒæ CS3000 Fundamentals and Engineering Training at YIL
ƒæ Field bus Engineering Training at YIL
ƒæ Yokogawa PRM Engineering Training
ƒæ Yokogawa Prosafe - RS Engineering Training
ƒæ Intergraph - SPR Review Course - 3D Model Training
ƒæ FOXBORO I/A Series 2625 Batch Applications Course
Skill Sets
Control System Packages
ƒæ Yokogawa CENTUM CS3000, Yokogawa CENTUM CS1000
Special Software Packages
ƒæ Yokogawa plant Resource Package, Yokogawa Prosafe RS, Prosim Simulator Package.
Process Control specific Language
ƒæ SEBOL (Sequence and Batch Oriented Language)
Operating systems
ƒæ DOS, WINDOWS

Professional Experiences

ORGANIZATION Jubail Chemical Industries Company.( JANA )
Position DCS Engineer - Hassad Project
Role Erection, Commissioning and Maintenance of DCS System
Duration August 2007 to Till date

Role and Responsibilities
ƒæ Supervision of Erection and Commissioning of Yokogawa CS3000 DCS Control system and Prosafe RS PLC for Allyl Alcohol, Epichlorohydrin, Chlor Alkali and Calcium Chloride plants.
ƒæ Preparation of QA Check list for Instruments, Panels and consoles erection.
ƒæ Supervision of field instruments erection and commissioning.
ƒæ Supervision of Continuity checks for field cables termination
ƒæ Checking of readiness for control system power on.
ƒæ Checking of insulation resistance for power cables.
ƒæ Checking of Grounding system for control system.
ƒæ Integrated loop checking of process I/Os.
ƒæ Supervision of Residual Engineering activities and Follow ups.
ƒæ Final Checking of graphics, logics and complex loops for commissioning.
ƒæ Preparation of punch point list for erection of control system and Field instrument.
ƒæ Conducting the system acceptance test for control system.
ƒæ Maintenance of Operator Training Simulator (OTS) System, Installation of Software updates.

Previous Experiences
ORGANIZATION Yokogawa India Limited.
Position Assistant Manager - DCS System Engineering
Technology Supplier YEC - Japan (Hardware) - Software development at YIL, Bangalore.
Role Lead System Engineer
Duration May 2004 to July 2007
Role in Automation Engineering Industry:
ƒæ Interaction with the Sales department regarding the basic requirements of the customer for automation of the plant and preparation of CKOM documents.
ƒæ Collect actual requirements from the customer during CKOM.
ƒæ Study of the process of the plant and feasibility of the plant to get automated with the available requirements from the customer.
ƒæ Extraction of IO's & Loop schemes from the P&ID¡¦s.
ƒæ Preparation of the Engineering documents required for the project execution and approval of the system that is proposed to be supplied to the customer and getting approval of all the Project related documents for carrying out Engineering activities.
ƒæ Logics generation of the plant using inbuilt software of CENTUM.
ƒæ Generation of process & interlock Graphics required for the project and debugging of the same.
ƒæ Debugging of the Logics and incorporating any modification in the Logics after getting approval of the revised Engineering documents.
ƒæ Establishing Subsystem communication through Modbus.
ƒæ Field Bus Engineering.
ƒæ PRM Engineering.
ƒæ Conducting Pre-FAT (Pre-Factory Acceptance Test) & preparation of punch points observed during Pre-FAT
ƒæ Clearing of all System related Pre-FAT punch points.
ƒæ Conducting FAT (Factory Acceptance Test) wherein the Logics and graphics are simulated and demonstrated to the Customer using Test Jig Simulator to replicate real time scenario & preparation of punch points observed during FAT
ƒæ Clearing of all System related FAT punch points.
ƒæ Back up of the application Software storing in a removable disk and maintaining for future modification/requirements of the customer.
ƒæ DCS Commissioning at site and support whenever required.
Automation Projects Handled at Yokogawa India Limited:
ƒæ Chennai Petroleum Corporation Ltd., LEB & BHS DCS Revamp
ƒæ Reliance Industries Limited., NG3 plant, CP-12 expansion.
ƒæ Dwarikesh Sugar Industries Limited, Co-gen power plants projects.
ƒæ Bharat Petroleum Corporation Ltd. - CRU Revamp
ƒæ Mankapur Chini Mills - Sugar Plant & 35MW Cogen Power Plant automation
ƒæ Jeypore Sugars Pvt. ltd - Boiler Automation
ƒæ Andhra sugars And Chemicals ltd -Caustic Potash Plant Automation
ƒæ KCP Sugar and Industries Corporation Ltd - 15MW Cogen Power Plant
ƒæ Bihar Caustic And Chemicals Ltd - Caustic Soda & HCl Plant Automation
ƒæ SKS ISPAT Ltd- 25MW Cogen Power Plant
ƒæ Rajshree Sugars And Chemicals Ltd.- 22MW Cogen Plant
ƒæ DCW Pvt. ltd. -285TPD NaOH Plant, and PVC Expansion.
ƒæ Gujarat Alkalies And Chemicals Ltd. - PAP Upgradation

ORGANIZATION Asian Peroxides Limited.
PLANT HYDROGEN GAS, HYDROGEN PEROXIDE
Position ENGINEER
Duration February 2000 to May 2004

Role and Responsibilities
ƒæ Worked extensively in almost all types of process involved in Petrochemical industries, skilled in operation of almost all the unit operations involved in Chemical Engineering and well versed with fine-tuning of plant operations & Utilities operation for trouble free production of the product with desired specifications.
ƒæ Daily Plants performance evaluation, Trouble shooting of the Units, Plant rack up to handle the plant activities in a planned manner. Participating in Technical development Activities intensively.

ORGANIZATION Liquid Propulsion System Centre, ISRO
PLANT LIQUID HYDROGEN, LIQUID NITROGEN & LIQUID OXYGEN
Position TRAINEE ENGINEER
Duration April 1999 to February 2000

Role & Responsibilities:

ƒæ Operating the UOP technology Naphtha/LCO Hydrotreaters, Linde Hydrogen manufacturing unit with PSA for Purification, Hydrogen gas Compression to 120 barg., and Distribution grid and liquifaction of Hydrogen, PLC panel and field operations Supervising and Controlling.
ƒæ Trained in the operation of Air Separation Unit for the manufacturing of LIN and LOX.
ƒæ Actively involved in Erection, commissioning and start-up of Liquid Hydrogen purification System (LHPS), P & ID / Data sheets review, Modifications suggestions for safe operation, Operating Manuals and Standard Operating Procedures (SOPs) preparation, Equipment's trail runs, Piping system commissioning.

Personal Details
Marital Status Married

Date of Birth 02.06.1977
Languages Known Tamil, English, Telugu

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