Resume - I am an Indian national presently seconded to Brunei Shell Petroleum, having mor...

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Resume #72740

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Professional Qualification:

* Certified by American petroleum institute as API -510 Pressure Vessel Inspector. (Certification # 28786)
* Certified by American petroleum institute as API -570 In-service piping Inspector. (Certification # 29899.
* Certified by American Welding Society as AWS-CWI.( Welding Inspector).
(Certification# 05121591) certified in API 1104 (cross-country piping)
Well knowledge of Storage tank (API ¨C653)
American Society of Non Destructive Testing (ASNT) SNT ¨C TC-1A Level-II Certified
* Liquid Penertrant Testing
* Magnetic Particle Testing
* Radiographic Interpretation
* Ultrasonic Testing (I)
* Visual Testing.

* Certificate holder in Ultra PIPE (Plant Inspection for Piping & Equipment) software from Krautkramer USA
* Training successfully completed for Process Piping from APTECH ENGINEERING INC., USA
* Working knowledge of PACER/CIRRAS/FSR/CMMS/SAP.

Educational Status:

Bachelor of Mechanical Engineering (Mangalore University ¨CIndia)
Mechanical Engineering in Diploma (Technical board of Karnataka

Knowledge of Codes and Standards:

ASME Section ¨C II, Section ¨CV, Section - VIII Division ¨C1& 2 & Section ¨C IX
ASME B.16.5, B.31.1,, B.31.4, B.31.8 B 31.3
API Standard 510, 570, 576, 598, 620, 650, 653 AWS D1.1e
Back Ground and Details of Experience:
- Presently working with BRUNEI SHELL PETROLEUM as Inspection Engineer through Germanischer Lloyds since July 2007.
Responsibilities are:
Ensure data entry and management completed prior to OSI (On stream Inspection) work pack preparation.
Creation of Inspection reference plan and preparation of work pack for OSI, pre CPPA, Flow line monitoring, and shutdown and ad-hoc inspection.
Carry out fitness for purpose analysis of all anomalies detected and recommending with regard to extent of repairs.
Review of Completed inspection work packs against work scope requirements and check all anomalies raised/assessed/updated.
Preparing shutdown inspection/repair work scopes for maintenance campaign participation asset unit planning meetings
Assistance in maintaining Company Asset unit technical integrity on the oil and gas production facilities
Analysis of inspection data and mapping out areas of deterioration on company's facilities
Involved in implementing RBI for the static equipment.
Continuously monitoring the inspection efforts and actively pursue improvements in efficiency and cost effectiveness
Provides hands on training to BSP graduate fields engineers and plant inspector training and development.
- Worked with SAHRA PETROCHEMICAL COMPANY through Comerint S.A ltd Company as a QA/QC Engineer for their Prestigious project of Poly Propylene and PDH Plant from March 15 th March to end of June 2007. Worked with client side under the supervision of FOSTER AND WHEELER and Main contractors are Tecnimont (Italy) and Daelim (Korea).
Responsibility Includes.
Test Inspection and Control
- Verification/Review of Inspection Test plan, work method statement and Procedures
- Verification/review of NDE personal/procedure, NDT, Welding specification and supporting document.
- Traceability Implementation whenever required
- Verifying Quality Record Management
- Adequacy of issued certificates. (Discipline supervisors and QC Inspectors implement site inspection activities as per Site Inspection Plans)
- Monitor implementation of Certification Traceability Matrix for Commissioning & Pre-Commissioning activities.
- Verifying Field Inspection Dossier for Commissioning & Pre-Commissioning
- Activities.
- Monitoring /control phase wise inspections are implemented as per requirements of Site Inspection Plans.

- Worked with IBN SINA (NATIONAL METHANOL COMPANY) as an Inspection Engineer in their Major Turn around from 15 Th Feb to March 14. (One month Shutdown)
Involved in the Inspection of Static equipment like Boiler, Reformer, and Pressure vessel, Heat exchangers, Column and Piping.
Management was highly appreciated for timely completion of all inspection activities and for proper communication /liaise with Third party inspection and smooth handling of plant inspectors.

Worked with IBN ZAHR from June-2001 to February 2007 (Saudi European Petrochemical Company) is a subsidiary of the Saudi Basic Industries Corporation, SABIC,a network of the fastest growing, most dynamic petrochemical producing companies in the world,. It is located in the Al-Jubail Industrial Complex in the Eastern Province of Saudi Arabia. Ibn Zahr manufactures two high quality petrochemical products from the hydrocarbon gases supplied by ARAMCO, and other intermediate chemicals supplied by other SABIC companies. The Products are Methyl Tertiary Butyl Ether (MTBE) and Polypropylene (PP). IBN ZAHR has 3 MTBE plant and 2 Poly Propylene plant, having capacity of producing 5000 T /day of MTBE and 1700T/day of PP.

The responsibility includes plant online static equipment inspection, Preparation of shutdown activities, Third-party coordination for NDT requirement etc.

* In-service inspection of vessels, tanks, heat exchanger, columns, etc., corrosion analysis & life assessment, and preparation of inspection schedule.
* Condition monitoring of Reformers / Reactor / Heater, tube skin temperature (Thermography) by using Pyrometer, Agema -Thermovision, hot spot evaluation with remedial action. Reformer burners, headers and pigtails inspection.
* Inspection & testing of boilers, repair procedure developed for boiler tube repairs, Fibro scope (video probe) inspection, coordination of IRIS testing.
* PM schedule preparation for pressure relief system / valves. Inspection & testing witness of PSVs / valves as per API 576 / 598.
* Receiving materials inspection as per approved ITP guidelines / confirmation to the specification.
* Preparation of welding procedure, conducting procedure & welder's qualification.
* Inspection of equipment (i.e. Tanks, Vessels, Heat exchangers, Column, Furnace, Boiler, Reformer, Silos, Stacks & etc.) / Piping, from raw material stage to final fabrication stage as per codes & standards.
* Monitoring fabrication & inspection of structures as per AWS D 1.1
* Witness of NDT methods (UT; MT & PT), review of NDT reports & Radiographic film interpretation. Coordination & witness of special NDT techniques like IRIS, MFL & AET
* Surface preparation and painting inspection.
* Witness for PWHT as per the requirement of codes and standards.
* Involved in Pre Startup Safety Review (PSSR)/ HAZOP meetings and Preparation / inspection of punch list for mechanical discipline.
* Review of test packages & witness of hydro testing.
* Witness for pre-commissioning activities like flushing & burst tests.
* Review of QC dossier (ITP's, WPS / PQR / WQT; welders list, Material Test Certificates, PWHT records, NDT records, Test Packages etc.) and As-Built drawings.
* Involved in criticality classification / mechanical integrity of equipment and piping for RBI.
* Positive material identification (PMI) using The Metallurgist-XR & material evaluation. Hardness testing by using Equotip hardness tester.
* In-service inspection of piping for movement, vibration, pinhole leaks & thickness
Measurement by using Krautkramer ¨CDM3, DM4 DL, DMS, DMS 2E; corrosion analysis & material up gradation for suitability of service (i.e. Waste water, crude methanol, Reformed gas, caustic soda lines, seawater service etc.)
* Development of piping inspection program, thickness survey, corrosion rate analysis, remaining life calculation by using Ultra PIPE software & scheduling inspection frequencies.
* As a member of plant change review committee, reviewed all modification of PCR's.
* Involved in RCM (Reliability Centered Maintenance) analyses for Piping. Developed Condition Based Maintenance (CBM), Preventive Maintenance (PM) activities and work instructions. Preparation of failure mode analysis and preventive task.
* Condition monitoring of steam traps. Provided recommendations based on result as a part of steam saving plan.
* Preparation of shut down activities, Manpower requirement, NDT requirement and budget preparation of the Reliability Dept. for assets, shutdown activities, NDT etc.
* Royal Commission corridor pipeline inspection up to Port and record keeping.

- Employed in Nass Industrial Servicess.WLL (ISO 9001:2000 accredited) as a QA/QC ENGINEER (Feb-2000 to Dec 2000). The Company undertakes Mechanical Design, fabrication and installation of mechanical and chemical equipment and heavy structural work.

Duties and responsibilities:

¡ñ Review of client Specification.
¡ñ Preparation of Quality Assurance plan.
¡ñ Preparation of Work Instructions and procedures
¡ñ Preparation of Welding Procedure Specification [WPS] Established procedure
Qualification record.
¡ñ Review of Mill Test Certificate.{Raw material}Batch Certificate{Painting}
¡ñ maintaining the QC Dossier for final documentation and certification.
¡ñ Stage wise inspection as per Quality Assurance plan.
¡ñ conducting internal auditing as per ISO.
¡ñ Co ordination with Third party inspection for NDT& FINAL INSPECTION.
¡ñ Galvanizing, powder coating inspection & review Test certificates..

MAJOR CLIENTS:

Bahrain petroleum company.{BAPCO}
Aluminum Bahrain. {ALBA}
Rolls Royce.
Stothert&Pitt
Gulf Petro Chemical Industries (GPIC)
Bahrain National &Oil Company (BANOCO)

Worked with DSD (DILLINGER STAHLBAU GMBH DUSSELDORF GERMANY)
Subcontractor for TECHNIP GERMANY Of their Prestigious project "ALBA COKE CALCINING PLANT" in Bahrain as a "Project /Welding Inspector"(Hired by DSD)

JOB DESCRIPTION:

¡ñ Preparation of WPS&PQR. (Accordance with AWS/ ASME)
¡ñ To witness all Welding Qualification and Procedure Tests carried out on site..
¡ñ Check the Documentation of all site welders and ensure that they are assigned to work that is within the range of their respective qualification records.
¡ñ To check all weld fit ups and if they are within the stated tolerances to "sign off" the joints for welding
¡ñ To mark up and identify all joints for Radiography, and to monitor this operation to ensure that the required NDT percentage is maintained.
¡ñ Interpret Radiographs to the required specification and to maintain Radiographic Test records.
¡ñ Visual inspection all weld joints and to submit written reports on the joints inspected.

3. Employed in Arabian International Company as QA/QC Inspector. (ISO 9001 ACCREDITED) From August ' 97 to February 2000.

Projects Handled.

YANPET ¨C Ethylene Glycol Facilities ¨C YANBU
BINLADIN ¨C Al ¨C Faisaliya Tower ¨C Riyadh
C & W ¨C PP ¨C 9 Projects
CHIYODA- Sharq Second Expansion Project. ¨C Jubail, etc.

Preparation of welding procedure specification (WPS), establishing procedure qualification record (PQR) and qualification of welders as per approved WPS.

Non ¨C Destructive Testing (NDT) analysis for weld joints, such as D.P.Check, Magnetic Particle Test.

Stage ¨C Wise Inspection as per quality assurance plans for Fabrication, Erection of structures, Piping and storage tanks.

Hydro test clearance for Piping with respect to "ISO" Drawings. Type of Supports, Placement of Supports and Instrument Tapping, Drains and Vents, Types of Valves, Hookups and Radiography.

In addition to field inspection, maintenance of quality formats as per ISO 9001. Maintaining records for fit-up, welding and radiography for weld joints.

Maintaining all the inspection records, which are required for final documentation and certification for Turnkey project.

4. Employed in M/s Techno Fabs and services, as Production Engineer. in Bangalore ( INDIA)Involved in Fabrication of Pressure Vessel's, Heat Exchangers and Containers for Process Industry. (From August 1995 to June 1997)

Involved in the Fabrication of Reactor, Vessel, Tanks, Pressure Pans, Heat Exchanger etc. in Stainless Steel & Aluminum used in the Process and Chemical Industry. I also involved in the manufacture of material handling equipment like screw conveyor, spreaders, bucket elevators. Simple Gantry and also involved in site work of piping, ducting and equipment erection. I have also carried out the total installation of piping for Turnkey projects. Pipe routing (above ground and underground) as per process flow. Preparation of Isometric drawing for respective lines with respect to P & ID'S.

Major clients:

BIOCON INDIA LTD¨C Indo Irish Collaboration Company based in Bangalore.
BIOCHEMYZYME INDIA LTD
BAL PHARMA CHEMICAL LTD. Etc.

REFERENCES PERSONNEL:
Will be provided

EXPERTISE SKILLS:

* Knowledge of MS office 2000 & MS power point, MS Visio.
* Excellent communication skills. Ability to adapt & adjust to various types of people & working condition,
* Experience of working with different nationality.

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