Resume - Over 14 years of experience in the field of Welding Technology as Welding Manag...

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Resume #72813

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SUMMARY OF QUALIFICATIONS:
Bachelor Degree in Mechanical Engineering, passed 1993
------------* CSWIP-3.1 - Certified welding inspector of TWI/CAMBRIDGE/TWI.
* CSWIP-3.2 -Appeared
* Radiographic testing level – ll holder in accordance with ASNT.
* Ultrasonic testing level – ll holder in accordance with ASNT.
* M.P testing level – ll holder in accordance with ASNT.
* D.P testing level – ll holder in accordance with ASNT.
* Best Welding Engineer Award (IIW-2001)
* Fire Prevention And Fire Fighting TRAINING CERTIFICATES (FF)
* Personal Survival Technique TRAINING CERTIFICATE (PST)
* E.Member of indian institute of welding.

------------BRIEF OVERVIEW

* Over 14 years of experience in the field of Welding Technology as Welding Manager / Welding Engineer in quality control activities of fabricated products such as Boiler & Pressure Vessels, Heat Exchangers, Columns, Storage tanks/spheres, Piping spools and Heavy structural steel items for petrochemical, Refinery, oil & gas industries (onshore and offshore ) and marine industries and other Heavy industries.
* Have extensive experience in welding SMAW, GMAW,FCAW, SAW,GTAW welding process.
* Material used CS, Alloy Steel, C-Mn steel, SS, Duplex SS, CU- NI ALLOY, INCOLOY and Brazing Material
.
* Preparation of welding procedure /PQR / WPQ as per A SME SECTION IX, AWS D1.1,AWS 1.6 AWSD 9.1. API 1104 ASME B31.3, ASME B31.4, ASME B31.8, BP 192 PART-II, BS, DIN,NACE and Client Specification.
* Development of welding procedure, Selection of welding consumable and Estimation of Welding Consumables.
* Control of welding production for quality and weld repair analysis.
* Familiar with Mechanical and Metallurgical tests and heat treatment of materials and Conducting for mechanical test as per the WPS/PQR and ITP sequent
* Conversant with non destructive testing (NDT) like RT UT,PT, MT, interpretation of radiography films and visual inspection of welds
* Familiar with fabrication codes such as ASME Sec.VIII, Sec V,Sec II, B31.3,API 1104, API 650 and BP 192 Part 2.
* Conducted internal quality audits for certification and surveillance of ISO 9001 quality system
*. Provide basic manufacturing & technical support to all welders.
* Read & comprehend Blueprints and Engineering Specifications.
* Prepare Process Routings and determine most economical Process Sequence.
* Maintain and update manufacturing documentation for future availability.
* Perform time studies and specify standard run time for manufacturing of components parts. Able to write WPS and NDE specifications.
* Assist Supervisor to trouble shoot manufacturing variances. Able to train welders. Assist Supervisor to trouble shoot manufacturing variances
* Corrective & Preventive action for all NCR's whichever from contractor and client side.
* Conducted internal quality audits for certification and surveillance of ISO 9001 quality system.
* Comply with all applicable quality, health, safety and environmental regulations.
* Perform all duties as assigned by department head

Work with different type of material –
Major Materials are API 5L x42,x52, x60, x70 etc SA106 GR B, A105LF2, A350LF2 /A694
SA333, LTCS materials, SA 516 GR. 70 SA 516 GR. 70(NACE) SA 517 GR. F, BS: 3604,HFS-660,Cat-2, BS: 3602 Pt. 1 HFS-430 Gr II, ASTM A 335 GR. P-11, ASTM A 335 GR P-22, ASTM A 182 GR. F11, IS: 8500 Fe 490, IS: 8500 Fe 570, IS: 2062 GR. A & B etc.
STAINLESS STELL, DUPLEX STAINLESS STELL, AISI 304, AISI 304L, AISI 316L,AISI 410, AISI 420, AISI 310, AISI 347, A904
CU-NI (90/10) Alloy, INCOLOY and Brazing material.

Inspection agencies Handled –

LIRS, BVIS, VELOSI, TUV, SGS, LIRS, EIL, MHI, IBR, NTPC,NHPC, NOELL(GERMANY),
ROTACO (S.KORIA).

WORK EXPERIENCE:14 YEARS
A) Present Employment History:

Presently Employed with M/S VELOSI CERTIFICATION LLC, QATAR as WELDING
ENGINEER (31.10.07 TO TILL DATE )

Nature of job
Cross Country Pipe lines, Process piping, Pressure Vessel, Storage Tankages Structural, of oil and gas projects, Refinery projects and
Responsibilities
1) Preparation for WPS/PQR/WQT QATAR Petroleum oil and gas project for cross
Country Pipe line, process Piping (Station piping ) Hot Tap, Structural as per ASME,
AWS, API 1104 ASME B31.3, ASME B31.4 BP 192 PART-II, DIN, ISO and Client
Specification etc.
2) Welding matrix/ WPS log as per project requirements, Training of welders as per requirements, develop the welding procedure to minimize the repair, develop the procedure as suit the project requirements and productivity and quality as meets the
Specification and client requirements
3) Selection of electrodes and Estimation of Welding Consumables.
4) Preparation of sequence of welding.
5) Prepare Welder Qualification(WQT) and Procedure qualification record(PQR) as per ASME Sec IX, API 1104, AWS, BS, DIN Codes ETC
6) Make Welder Qualification record and welder Identity card.
7) Check the contractor WPS and PQR as per the job requirements
8) Preparing weld map, weld log and maintaining welding Inspection records.
9) Co-ordination with client Inspector and implement to meet the quality of their project
Specification, thereby ensuring smooth activities.
10) Insuring all fabrication and inspection activities and documents as per the ISO procedure as well as client specification and ITP/QAP
11) Conducting DT/ NDT Inspection as per the WPS/PQR and ITP sequent /QAP
12) Monitoring welding, electrode baking, preheat, Interpass Temperature as per qualified WPS /PQR.
13) Preparation of records for each activities like final checklist, weld map, daily welding report and dimensional reports etc
14) Inspection of various sub contractor NDT test, destructive, test, Heat Treatment etc.
15) Checking Corrective & Preventive action for all NCR's whichever from contractor
And client.

Major Projects handled:
* MS PULJ LIOYD / Doha Urban Pipeline RlocationProjectQATAR PETROLEUM for pipeline and station piping and EPIC MULTIPRODUCT PIPELINE FROM QP REFINERYTO DOHA DEPOT (ABU HAMUR). –QP Approved Welding Engineer of PUNJ Lioyd from Velosi/Qatar ( CS AND LTCS )
* 2) FARNAS PROJECT / QATAR PETROLEUM
* 3) PETROSERVE Pipeline and (Station piping project
* 4) HOW United services NDIA (Brazing Procedure)
* SKY OREX JOINT VENTURE /NDIA
* TUDMUR for EPIC FOR PIPE LINE REPLACEMENT & MODIFICATION AT NFA
* (OFFSHORE JOB – CS, Incoloy, CU NI Materials )
* FOUR LAGADEC QATAR LLC ( Heat Exchanger )
* DANEM ( SHUT DOWN JOB) – CS, A 904, A316L, CS to A904 etc )

A ) Work Experience:

M/S BUREAU VERITAS INDUSTRIAL SERVICES ( BVIS) as SR. Surveyor/( Welding )
From 24.05.05 TO 26.10.2007

Nature of job

* Third Party Inspection Agencies of various industrial Products. (QA/QC). Inspection of various type of pipeline of Refinery, Oil & Gas industries, Pressure vessel, Heat Exchanger, Horton Sphere, Pipelines, structural, valves, Pipe fittings. Cranes etc.
* Inspection of Redevelopment of South pipelines & Platform Modification
Project.(Offshore)/ONGC Oil and Gas Projects/MUMBAI HI

* Inspection of GCS & EPS Storage Tank & Pipeline works of ONGC Oil and Gas project.
* Reliance Refinery projects
* IOCL / Haldia Refinery Project..
* Inspection of fabricated Equipments of Alumina Plant ( Evaporation & Calcinations )
/Hindalco /muri And National alumina as per API/ASME.
* Inspection of various type of Copper mines and aluminum project KNPC /Alstom
Zambia project.
* Inspection of ELL cranes (fabrication)for Kandla Port TrusT Inspection of
RMQ crane(fabrication) at Haldia Dock Complex. Haldia petrochemicals, Bhusan steel.
* Heavy engineering corporation (HEC)/Ranchi for ISRO job.
* Inspection of L.D Converter at Tata / Jamshedpur

* Responsibilities:

1) Ensuring all the Inspection activities are carried out as per QCP, ITP& CLIENT specification/standard.
2) To Verified or Witnessed the WPS and Procedure Qualification record (PQR) as per ASME Sec IX, AWS D1.1, EN 288, EN 287, PD 5500. API etc
3) Witnessing /Reviewed Welder Qualification test (WQT)
4) Verify Incoming material.
5) Checking welding, electrode baking Temperature, preheat, interpass temperature as per qualified WPS.
6) Weld Visual Checking carried out.
7) Physical / chemical Testing reviewed or witnessed.
8) RT/UT /MPT Reviewed /witnessed.
9) Dimensional and alignment checking as per drawings
10) Checking the Pressure Vessel alignment and welding inspection as per drawings
11) Checking the Process equipment ( Storage tank and pressure vessel ), alignment and welding inspection as per drawings & API and ASME
12) Witnessing on selection of piping joints as per approved piping line class.
13) Witnessed / Reviewed carried out NDT on pipelines, Pr Vessels and structural during fabrication,assembly and erecting.
14) Check the Hydro test package and verifying Reinstatement after Hydro testing
15) Ensuring all construction and inspection activities are documented as per the ISO procedure/approved drawing and client specification /standard.
16) Inspection measuring and test equipment and their calibration Reports
17) witnessing of various NDT test, destructive test, Heat Treatment etc as per ITP/QAP
18) Final inspection of completed equipment on before PWHT testing and review the chart after the test.
19) Inspect Surface preparation and painting on Vessels, Process equipment and structural as per specifications.

C ) Work Experience:

M/S PAHARPUR COOLING TOWERS LIMITED(20.01.05 to 19.05.05)

Worked with M/S PAHARPUR COOLING TOWERS Limited as Assistant Manager (Welding) for their industrial Projects.

Company profile:
Heavy Engineering company manufacturer of Heat Exchanger, Heavy Structure Structure, etc

Responsibilities:

Preparation for WPS/PQR/WQT QATAR as per ASME, AWS, Client Specification etc.

1) Welding matrix/ WPS log as per project requirements, Training of welders as per requirements, develop the welding procedure to minimize the repair,

2) Develop the procedure as suit the project requirements and productivity and quality as meets the Specification and client requirements
3) Selection of electrodes and Estimation of Welding Consumables.
4) Preparation of sequence of welding.
5) Prepare Welder Qualification(WQT) and Procedure qualification record(PQR) as per the Propose W.P.S (PWPS) ASME Sec IX, API 1104, AWS, BS, DIN Codes ETC
6) Provide basic manufacturing & technical support to all welder
7) Read & comprehend Blueprints and Engineering Specifications.
8) Prepare Process Routings and determine most economical Process Sequence.
9) Maintain and update manufacturing documentation for future availability.
10) Perform time studies and specify standard run time for manufacturing of components parts.Assist Supervisor to trouble shoot manufacturing variances. Able to train welders. Assist Supervisor to trouble shoot manufacturing variances.
11) Comply with all applicable quality, health, safety and environmental regulations.
12) Perform all duties as assigned by department head.

D ) M/S TEXMACO LIMITED (10.02.95 to 15.01.05)

Worked with M/S TEXMACO LTD a period of Ten Years as Welding Engineer for their industrial projects.

Company profile:
Heavy Engineering concern specializing in manufacturer of Boiler, Pressure Vessel,
Heat Exchanger, Horton Sphere, Heavy Structural, Cranes, Marine Structure, etc

Nature of job:

* Co-ordination with PCD, Store Procurement Depts. to minimize inventory and to improve
* quality. Coordination with third party inspection agency for Mechanical inspection for structural,
* boiler and vessel and other mechanical fabrication and fittings.
* Monitoring and controlling of plasma cutting, Gas, Cutting, painting etc.
* Worked with various companies involved in Manufacturing of Boiler Pressure vessel, Heat
* exchanger, Heavy structural, ship, sugar industries etc.

Responsibilities:

1) Preparation of QAP/ WPS/ PQR/ WQT.
2) Selection of electrodes of different type Carbon steel, Alloy steel, Stainless steel, Cast steel, Cast iron etc.
3) Estimation, Requisition and Testing of Welding Consumables.
4) Preparation of sequence of welding.
5) Inspection of welding quality during & after welding. NDT Requirement as per QAP and as per Drawings.
6) To prepare the WPS and conduct the qualifications test as per the client requirement.
Witnessing Welder qualification(WQT) and procedure qualification record(PQR) as per WPS
ASME Sec IX, AWS D1.1, BS, EN etc
7) Train welders and Assist Supervisor to trouble shoot manufacturing variances.
8) Maintain welder qualification record and welder card
9) Verify contractor WPS and PQR as per the job requirements
10) Inspection on weld map, weld log and maintaining welding inspection records at contractor files.
11) Co-ordination with client inspector and implement to meet the quality of their project specification, thereby ensuring smooth activities.
12) Attending weekly meeting with client inspector and production people for addressing the quality issues.
13) Insuring all fabrication and inspection activities And documents as per the ISO procedure as well as Client specification and ITP/QAP.
14) Conducting NDT Inspection as per the ITP sequent /QAP
15) Preparing weld map, weld log and maintaining welding Inspection records. of fabrication.
16) Monitoring welding, electrode baking procedure, preheat, interpass Temperature as per qualified
WPS.
17) Preparation of records for each activities like final checklist, weld map, daily welding report and dimensional reports etc
18) carried out visual inspection of completed welding to comply the quality of weld.
19) Inspection co ordination, supervision, monitoring and witnessing of various sub contractor NDT test, Destructive Test, Heat Treatment etc.
20) Control of inspection measuring and test equipment and their periodic calibration.
21) Preparation of records for each activities like final checklist, weld map, daily welding report
22) and dimensional reports etc
23) Assist Supervisor to trouble shoot manufacturing variances. Able to train welders. Assist Supervisor to trouble shoot manufacturing variances.
24) Comply with all applicable quality, health, safety and environmental regulations.
25) Final Inspection with Client/TPI in clearing exception yes/no punch list items(WELDING) which is mentioned as per client requirements.
26) Checking Corrective & Preventive action for all NCR's

Major Projects handled:
M/S. I.O.C.L -Panipat (Pressure Vessel and Heat Exchanger, M/S I.O.C.L ( Cryogenic
Vesse-150kl, 75kl, 15kl etc.), M/S B.O.C.(Nitrogen and Oxygen Buffer Vessel ), M/S KRL ( Pressure Vessel and heat exchanger) M/S Cimmco Birla Limited(Phosphoric acid tank)M/S NRL ( Pressure Vessel and heat exchanger), M/S Chemera H.E. Projects. M/S Tala H.E. Project, M/S Vishnupriya Proyag H.E. Project, M/S NOELL (Export Order)M/S M.H.I.(Japan), M/S HINDALCO,M/S Haldia Dock Complex, M/S Kandla Port Trust (KPT ) M/S L& T, M/S ONGC (Mumbai Hi offshore Project & Agartala / Tripura projects)

E) Work Experience:
Worked with M/S TEST METAL CORPORATION (15.09.93 to 24.01.95) as NDT in charge for their industrial projects.

EMPLOYMENT DETAILS
NAME OF THE COMPANY DURATION POSITION HELD DEPARTMENT

M/S VELOSI
CERTIFICATION LLC, QATAR

M/S BUREAU VARITAS INDIA,

M/S. PAHARPUR COOLING TOWERS LIMITED

M/S. TEXMACO LIMITED

M/S. TEST METAL CORPORATION

31.10.07 TO TILL DATE

24.05.05 TO 26.10.2007

20.01.05 to 19.05.05

10.02.95 to 15.01.05

15.9.93 to 24.01.95

WELDING ENGINEER

SR. SURVEYOR(WELDING)

ASST. MANAGER WELDING

WELDING ENGINEER

ASSTT. ENGINEER

T.P.I
(QA/QC)

T.P.I
(QA/QC)

WELDING DEPARTMENT

WELDING
DEPARTMENT

NDT & INSPECTION

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