Resume - Working with FFC as a Senior Maintenance Engineer

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Resume #72915

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* Date of birth 07- 03 - 1956
* Married Married/ Three, children
* Education
* High School Metric with Science (First, division) 1971
* University BSc Engineer Mechanical 1978.
* Intern Ship EXXON Chemicals 1976.
* Apprentice Ship EXXON Chemicals Fertilizer Company Limited Dharaki.
* Stamicarbon bv Holland During the service of FFCL 6th month Diploma installation of distillation vessel /Safety standard for OSHAS.18000-14000
Technical Education Polytechnic College Diploma Associate Engineer (DAE)1974
In Mechanical Technology three years.
* Experience
* Commissioning/Pre-Commissioning Manager 6 years SABIC K.S.C. SASREFF JUBILE K.S.A, Rawais Refinery ADNOC UAE.FLUOR USA.
* Power Plant Guddu Kashmor Sind 2 years in erection period and Descon Engineering uaen.
* Maintenance Unit Manager 20 years Fertilizer Plant (still working in FFC- GM)
EMPLOYMENT RECORD
PLANT DESIGNATION COMPANY DURATION
Fauji Fertilizer (FFC)
Co, Ltd (Pakistan)

Fauji fertilizer, co, Ltd
(Pakistan)

Pak/Saudi Fertilizer (NFC)
Mirpur Mathelo(Pakistan)

LNG.Plant Bethioua
(Algeria)

Guddu Thermal Power House, Kashmoor (Pakistan)

Shell Refinery K.S.A Jublle
In Annual stud down.

Takreer Refinery/Gasco plant uae(Shut Down) SR. Mechanical Engineer

Commissioning/Pre-Commissioning Engineer

Site Engineer Mechanical

Senior Engineer

Piping Engineer

As Safety Engineers

Sr. Maintenance Engineer vessels columns FFC

Snamprogetti
Aquater (SPA)
(ITALY)

Menes Man
Consorpsiom
(German)
Bachtel, Internati-onal (USA)

Combustion
Engineering, co

Descon pvt limited
March.18, 1982 to date

Feb.27, 1980 to
Jan.16,1982

May.03,1978 to
Jan.01,1980

Jan.28,1978 to
April 06,1978

Dec. 5, 1976 to
Dec. 26, 1977

1996 and 2000

December 24 to April 5, 2008

PROFESSIONAL EXPERIENCE
Fauji Fertilizer Company Limited. Date: 18-03-1982 Up to Date
Fauji Fertilizer company (FFC) is well reputable world known Ammonia Urea complex having capacity of above 4000, MTPD, Urea production with two Plants manufactured by the name of "SONA" Urea.
I am working with FFC as a Senior Maintenance Engineers from March 18, 1982 to March 06 2006.
From Apprentice ship to Senior Engineer Maintenance in Management Cadre. Some of my Achievements are as under.(Recently have been working of Drafting piping and basic accessories. Hydrocarbon process and replacement of trays and repairs. And inside distillation unit repairs of cracking at Takreer refinery, and 1999 same are working in SASREEF.
.
Þ High Pressure Urea Unit (1982 to 1987)
 As a Maintenance Engineer my Responsibilities are as under.
 High Pressure Vessels & Columns
Good understanding of all types of drawings of equipments and their internals
1- Material like resins, catalyst etc.
2- Installation of demisters.
3- Placing of sand, gravel, balls, rings etc.
4- Inspection and Installation of internal of various equipments.
 Heat Exchangers
1- complete familiarity with different procedures of leak testing.
2- well used with repair procedures e.g. seal welding, tube plugging etc
Þ Tanks.
Complete knowledge of all internals installation e.g. weirs, frost and chemical cleaning / paintings
Especially dry film thickness of paints and insulation installation.
Þ Utility Unit Equipment Maintenance 1987 to 1990 In charge Utility unit.
Þ Auxiliary & waste Heat Boilers.
1. Well versed with P & I Diagrams.
2. Repairs of fire tube boilers / Water tube boiler
3. Repairs and replacement of tubes.
4. Maint. of safety valves.
5. Steam lines / water lines repairs and replacement of flanges and gaskets.
Þ Cooling Towers.
The following jobs done by myself.
1. Fans repairs and maintenance
2. Hot water lines repairs and cooling water lines repairs.
3. Maintenance of drift and leakage.
4. Maintenance of all types of valves.
5. Modification of piping systems.
Þ Pre-treatment &Demineralization/chromate Removal/Inert Gas Generation plant as UM Utility.
1. General Maintenance & Repairs.
2. All types valves Maintenance
3. All changing regarding Piping & Pipe Fittings
Þ Online leakage Rectification.
1. Understanding Engineering Drawing / Specifications.
2. Repair tools / Equipments and Materials.
3. Leakage from Gland Packing / Leakage from flange / leakage from Tube.
4. Working principle of Fermanite injection.
5.Plidco Clamp.
 Furnaces/Heaters.
1. Full knowledge of Inspection, repairs and installations against manufacturers' drawings.
2. Furnace tube hangers.
3. Fuel lines with air and connecting burners.
4. Dampers for operability.
5. Flue gas duct inspection / repairs. Can carry out inspection of all internals also.
Þ Well versed with Practical Application of codes & standards used in chemical plant.
Þ Planning &Scheduling Experience 1990 to1996 as Unit Manager.
Responsibilities.
1-Independantly executed long Range Scheduling, preventive maintenance, emergency repairs, and routine
Maintenance, daily work schedules, short interval scheduling, PERT Charting, knowledge of CPM,
Marking of priority. Daily jobs' planning trouble shooting, daily jobs' planning construction modification, & rearrangement, daily job planning safety items, allocation of manpower, preparation of Bar charts, preparation of man power schedules, arrangement of man power safety training and conducting interviews of hired manpower.
Þ Area activities during Turnaround & Shutdown.
1- Monitoring of job activities according to Plan/ CPM chart.
2- Preparation of daily job status reports and record keeping.
3- Monitoring and maintaining of Mobile Transport activities.
 ERECTION / PRE COMMISSIONING OF FAUJI FERTILIZER EXPANSION PLANT 1997 TO 2003
AS ENGINEER STATIC EQUIPMENT AND PUMPS.
1-Plant layout and piping design for minimum cost systems.
2-Plant modification & piping design.
3-Quenched & tempered Alloy steel Bolts studs, and other externally threaded fasteners as per specification and welding of pipes and exchanger tubes..
4-Vessel plates, Alloy steel, chromium, Molybdenum various stainless steels as per given in specification
5-Also carried out Punch List, Hydrostatic Test for Pre-commissioning
Þ Turnaround / Shutdown
I have attended all planned Turnarounds for the last 15 years.
I have well experience of handling the jobs regarding shutdowns and I can prepare and follow the bar charts for the shutdown of plants. During the Turnaround, I have performed the duties on various area of Base Plant and expansion plant. for maintenance of Heat exchangers, columns, valves steam traps etc.
SHUTDOWN EXPERIENCE ON VARIOUS PLANTS. OCTOBER 1985
Þ Dawood Hercules Fertilizer company as Engineer Mechanical.
(1) Heat Exchangers cleaning.
(2) Replacement of defected tubes.
(3) Tube bundle replacement.
(4) Tubes plugging.
(5) Hydrostatic and leak testing of equipments.
(6)Internal, trays and replacement of demister pads of columns.
(7)Internal cleaning and Inspection of columns.
Þ Pak Saudi Fertilizer Company Mirpur Mathelo. November 1987
1. Heat Exchangers cleaning and plugging the defected tubes/hydrostatic test.
2. Valves & Replacement of gland packing. lapping as per job package.
3. NRV and replacement of gaskets.
 Saudi Aramco Shell Refinery (SASREF) Aljubail (K.S.A) October 1996/1999
Attended major turnaround of the plant in 1996/1999 of "SAUDI BIN LADIN" Group (PCM).
* I have also passed S-2 course conducted by SASRAF Safety Section and authorized To (AA) Authorized Applicant and (AAA) Authorized Applicant Acceptor.
* ADNOC (TAKREER/Gas co Hubsham ANNUAL SHUT DOWN 2007-2008)
* Vessels Heat Exchangers Heater Boilers and Sulphar recovery equipment cleaning and box up, time scheduled and man hours, and calculation, planning performening achievements goals and completion before time, client meeting and discuss worked and problems and extra jobs through Job requesting. I have appreciation by Client out sitting performance. Safety achievements and out sitting performance regarding quality and quantity as good leader ship and communication. QA/QC/TQM. ASME API.
System as per client requirement.

Jobs:
(a) Valves/Repairs, overhauling and replacement as per job package in Area1500, 3100,3200,5200,5600.
(b) Heat Exchangers: Opening, cleaning, defective tubes replacement, Plugging Tubes, Hydrostatic test and replacement of gasket and box up Area 3200, 3600. 3100,total 16 heat exchangers.
(c) Vessels/ Columns: Opening Man ways for internal inspection, changing the trays, and test/inspection.
(d) Replacement of 22 furnace tubes and modification on LD/VD.

 Erection of Pak-Saudi Fertilizer (NFC) Mirpur Mthelo. Date:May03,1978 To Jan 1980.
I worked as senior Engineer piping in urea section main jobs carried out as follows:-
1-Installation and testing of Piping system as per the relevant applicable P& I diagram.
2-Yard piping arrangements: (dead end yard, straight and complex yard piping arrangement).
Þ NLG.PLANT BETHIOUA ALGERIA. Date:Jan,1978 T0 April, 1978
As a Senior Planning Engineer.(Fabrication and installation of Piping as per drawings).
Þ GUDDU THERMAL POWER HOUSE,KASHMOOR. DATE: DEC,1976 TO DEC, 1977.
AS A PIPING ENGINEER ON FURNACE / HEATERS AND TANKS:
1.Furnace tube hangers. Checking system of dampers all fuel lines with air and connects burners, dampers, refractory, flue gas duct inspection/ repairs, and knowledge of dry out of refractory as given by supplier's instructions.
2-Installation of any internals like weirs, frosts etc. against approved drawing.
3-Monitored the dry film thickness of paint.
Þ Professional Development Courses
I have developed following courses for our staff in Technical Training Center FFC-GM
1- Heat Exchanger.
2- Valves.
3- Steam Traps.
4- P/D, Pump.
5- Centrifugal Pump.
6- Safety in Process Industries.
7- Fire Fighting included fire extinguishers.
8- Confined Space Entry.
9- Work Permit Procedure.
10-Seven Basic Tools of quality Control.
11-Online leakage rectification.
12-Standrad and selection of materials.
Management Courses.
Þ Time Management.
Þ Basic and Practice of Management
Þ Train the Trainer.
Þ Presentations
Þ ISO- 9000 audits & Quality Control
Þ Running Plant Maintenance and planning /CPM system in Holland (Stamicarbon Bv) Galen
ÞDrawing Knowledge
I understand Piping Plan, P&I Diagram, Structure Drawing and all type Of Equipment Drawings and understand international codes & standards like ASME, ANSI, TEMA, DIN, API,.
etc.
ÞComputer Knowledge

Microsoft Word, Microsoft Access, Microsoft Excel. Power Point Microsoft Word, Microsoft Access, Microsoft Excel. Power Point Microsoft Word, Microsoft Access, Microsoft Excel. Power Point.

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