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Resume #72944
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Seeking Senior Level Managerial assignments in Project Planning & Execution / Plant Management (Operation & Maintenance, Designing, Erection & Commissioning) with a growth oriented organization.
PROFESSIONAL SYNOPSIS
* A dynamic professional with over 16 years of rich Overseas & Domestic experience in Strategic Planning & Management, Project Execution, Design Engineering, Operations & Maintenance, Quality Assurance, General Administration and Man Management.
* Presently associated with SABIC (Saudi Arabian Basic Industries Corporation) as Senior Project Engineer (Engineering and Project Management Department, Petrokemya Plant).
* A project planner with expertise in planning, executing and spearheading various design, erection, commissioning and maintenance projects in compliance to quality standards.
* Functional expertise in handling the entire project & plant operations with key focus on bottom line profitability by ensuring compliance to quality & safety standards with optimal utilization of resources.
* Adept in managing erection & commissioning and maintenance activities involving resource planning, in-process inspection, team building and co-ordination with Internal / External Departments.
* Actively involved in the implementation of ISO 9001, 14001 in EMC.
* Bachelor's Degree in Engineering (B.E) - Mechanical from Chennai University.
* An effective communicator with excellent relationship building & interpersonal skills. Strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.
CORE COMPETENCIES
- Strategic Planning & Management - Design Engineering - Project Planning & Execution
- Planning & Budgeting - Operations & Maintenance - Installation & Commissioning
- HSE & Quality Compliance - Process Enhancements - General Administration
- Commercial Operations - Liaising & Coordination - Man Management
FUNCTIONAL SKILLS¡¦ SET
* Planning, scheduling, executing and monitoring various design & development projects with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of projects.
* Conducting cost benefit analysis of the projects including feasibility studies, assessment of the requirements, adaptation, interface and commissioning.
* Coordinating the entire preparation of Front End Egg Package (FEEP) including requirement analysis, finalizing specifications, equipment datasheets, scope of work, cost estimation and project scheduling.
* Preparing Datasheets for different rotating equipments such as Centrifugal & Reciprocating Pumps, Compressors, Steam Turbines, Fans, Blowers etc.
* Consistently evaluating vendor performance to ensure adherence to predefined specifications and supply of quality material / execution of job works.
* Planning and effecting predictive & preventive maintenance schedules for various machineries and equipments to increase machine up time & equipment reliability.
* Implementing maintenance schedules, conducing failure analysis, ultrasonic gauging, vibration checking, SPM analysis and carrying out periodic checks to ensure performance of various equipments and maintaining requisite documents for the same.
* Anchoring on-site erection & commissioning activities and ensuring completion of project within the time & cost parameters and effective resource utilisation to maximise the output.
* Implementing occupational health and safety plans entailing identification of opportunities, analysis of data, implementation & post audits.
* Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
ORGANISATIONAL EXPERIENCE
Since Sept¡¦06 with SABIC (Saudi Arabian Basic Industries Corporation) as Senior Project Engineer (Engineering and Project Management Department, Petrokemya Plant)
Arabian Petrochemical Company, viz. Petrokemya is a wholly owned subsidiary of Saudi Basic Industries Corporation Sabic which was formed to construct and operate Petrochemical Complex. The company presently consists of numerous plants, like Olefins-I Its Product Ethylene-650000mtpy, Butene50000mtpy, Polystyrene-165000mtpy, Olefins-Ii 800000mtpy, Propylene 325000mtpy, Butadiene 130000mtpy, Benzene-125000mtpy, Polyethylene Lldpe & Hdpe 800000mtpy, Vinyl Chloride Monomer 390000 and Suspension Polyvinyl Chloride 360000mtpy.
Aug¡¦05 - Jul¡¦06 with SHELL Group (Petroleum Development of Oman) as Project Engineer (WORLY PARSON ARABIAN EMC)
It is a JV between Worley Parsons Arabian Industries and Petroleum Development Oman (PDO), South Oman for their Engineering and Maintenance Contract (EMC). PDO is owned by Govt. of Sultanate of Oman and Shell Corporation engaged in oil and gas exploration across Sultanate of Oman, Muscat.
Apr¡¦92 - Aug¡¦05 with Manali Petro-Chemical Limited, Chennai as Deputy Manager (Manali)
MPL operates two grass route production facilities at Manali near Chennai to manufacture Propylene Oxide (PO), Propylele Glycol (PG) and Polyol. MPL markets its polyols with isocyanate imported from Japan and TDI prepolymers produced at MPL for meeting the demand from polyurethane industry in India. Plant-I (originally built by SPIC) set up with the technology of Atochem for manufacturing PO and PG and that of Arco for manufacture of Polyuol acquired through Technip, France. Plant-II (originally joint venture of UB and TIDCO) was merged with MPL later utilizes the technology of Enichem of Italy for the PO and PG and Press Industrial for manufacture of Polyol.
NOTEWORTHY MILESTONES
At SABIC (Saudi Arabian Basic Industries Corporation)
¡Ô Significantly involved in managing various projects like:
o VCM Plant INCINERATOR installation which includes study engineering and as per Royal Commission Saudi Arabia Addition of this new facility to the existing facility as per design of JOHN ZINK LLC USA, coordination of detail engineering with Engineering contractor DAR AL RIYADH for the OSBL facilities of the plant.
o Ongoing project for Polyethylene Plant expansion including design engineering, scope freezing of sphere to enhance capacity to accommodate all the affiliate needs. It invo0lves increasing the production of Isopentane to cater the need during the summer in Saudi Arabia which includes distillation column, reboiler, condensate drum and pump engineering design scope freezing and erection details.
o Debottlenecking study of Olefins III Plant for the modification of 48¡¨ flare line parallel to existing line based on FLARE NET study submitted by SHAW STONE AND WEBSTER UK and Flare Seal Drum replacement from vertical type to horizontal type of 180t capacity, New Cold Relief Vaporizer (Kettle Type Exchanger) replacement entailing various engineering changes and reviewing etc.
o Involved in front end engineering, design and review phase and erection and commissioning of Kiekens type Desuperheater in Olefins III Plant.
At SHELL Group (Petroleum Development of Oman)
¡Ô Functioned as an in-charge of construction activities for onshore Oil pipe lines connecting Marmul gathering station, Involved in Crude tank construction activities in Marmul site. Involved in Construction tie in shutdown jobs in Oil stations in Birba. Overall incharge of Marmul,Nimr,Bhaja sites.
¡Ô Performed a vital role in HSE implementation and HSE presentation highlighting its key figures.
¡Ô Proved instrumental in rendering training on ¡* Omanisation¡¨ to the nationals for NSVQ COURSE in National Training Institute.
¡Ô Gained exposure in the preparation of PTW & Tool Box Talks.
¡Ô Successfully achieved the KPI (Key Performance Indicators) on weekly and monthly basis.
At Manali Petro Chemical Limited, Chennai
¡Ô Performed an imperative role in major projects involving all types of Hydrocarbon like Propylene, Ethylene Oxide, Propylene Oxide etc. Involved in design,erection and commissioning of PGMME plant, involved in Cuddalore terminal installation,cross country pipe line job between Madras fertilizer,Madras refineries,and Manali Petrochemcial Limited.
¡Ô Significantly involved in the fabrication and erection of all types of tanks, pressure vessels up to 500 kl and pressure up to 270 kg/cm2, and tanks capacity up to 12000 kl.
¡Ô. Received Award for rendering best suggestions for enhancing the operational efficiency
¡Ô. Holds distinction of suggesting and implementing major power saving projects worth up 500 Crores
¡Ô Energy conservation synchronization by providing cross country pipe line for utilities connecting two major petrochemical complexes.
¡Ô Acquired expertise in troubleshooting and modifying all types of seals of world renowned manufacturers like M/s John Crane, Dura metallic, Bergman, Flow Serve etc.
¡Ô Complete offsite storage tank design erection and installation for the Offsite facilities.
¡Ô Comprehensive knowledge and experience in designing and installation of seals
TECHNICAL PURVIEW
* Mechanical Stationary and Rotating Equipments: Turbo Machinery, Elliot Compressors, Fired Heaters, Columns, Heat Exchangers, Gould's Pumps, Reciprocating Compressors (Kirloskar & Ingersoll Rand Make) etc.
* Pumps:
o Centrifugal (upto 6500 cu mt capacity).
o Single & Double Suction Pumps: (Make: BDK, Ingersoll-Rand Sulzer, Kirloskar Ebara Pump Limited, Worthington, Johnson, David Brown, Ebara Corporation, Flow Serve and other International Manufactures).
o Gear Pumps: Upto 50 cu mt capacity both internal & external type of high pressure / high viscosity like LEWA Pumps Germany, Milton Roy Company USA, Screw Pumps of Corken.
* Compressors: Both Reciprocating and Rotary with capacity up to 1500 Nm3 /hr from manufactures like Ingersol Rand, Kirloskar, Khosla, Howden USA etc.
* Refrigeration Compressors: Upto 100 T capacity of Voltas make Blowers, Fin Fans, Coolers, Dust Collections Systems.
* Special Compressor: Rotary Vane Type Compressors of 10000 nm3 /hr of MAPRO (Italy) make; Liquid Ring Compressor for Recycle Gas Circulation containing Propane.
* Steel Pipes: CS, SS, Low Alloy Steel and Lined Pipes.
* Soil Handling Equipments: Rotary Kilns, Vacuum Pumps, Vacuum Belt Filter, Vibrating Screens, Belt Conveyors, Bucket Elevators etc.
* Station Equipments: Crude Shipping Pumps, Beam Pumps, Storage Tanks, Vessels etc.
* Other Equipments:
- Rubber, PTFE & PFA Lined Tanks, Vessels, Pumps etc.
- Beam Pumps - Amps COT (Canada) make, Lufkin (Canada), American.
- Wellhead via Electrical Submersible Pumps and PCP (Electrical Submersible and Progressive Cavity Pumps) [Center Lift Make].
- Relief Valves in Gathering Stations.
- Tank and Static Vessels Inspection as Per PDO Shell Standards.
- Christmas Tree Valve.
- Tanks, Wellheads, Pumps, Pipelines, Compressors & Shipping Pumps.
- Caterpillar Diesel Generators.
TRAININGS & COURSES
* HSE Courses Certifies By National Training Institute Oman.
* H2s Course.
* Job Hazard Analysis, Job Safety Analysis (JSA).
* Supervisory Safety Courses.
* Permit To Work Signatories System In Oil Plants.
* All Mandatory Courses.
* Stop Training Accredited by DUPONT.
* SAP Training in PM Module & PS Module (Version 4.6c).
KNOWLEDGE PURVIEW (CODES & STANDARDS)
* SABIC Engineering Standards.
* API (American Petroleum Institute).
* UHDE Engineering India.
* Engineers India Limited.
* ASME (American Society for Mechanical Engineers)
* ISA
* PIP
* NACE (International Industry Corrosion Study Practices).
IT SKILLS - Caesar II Version 5, Auto CAD, Primavera, SAP 4.7 C MM, PS & PM MODULES
QUALIFICATIONS
1992 Bachelor's Degree in Engineering (B.E) - Mechanical from Chennai University.
PERSONAL DETAILS
* Date of Birth: 27TH July 1971
* No. of Dependants: Two Children
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