Resume - Lead Engineer, Shift Engineer, Preventive & Predictive Mechanical Maintenance En...

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Resume #72952

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Objective: Obtain suitable engineering post that I can contribute to company's bottom line using my 15years + 3years industrial sales experience in mechanical engineering & maintenance.

Capability:
Capable to fill up following position, Commissioning Engineer, Machine Condition Monitoring Engineer, Technical Staff Engineer, Maintenance Section Head, Safety & Environmental Engineer, Hydraulic Specialist, Instrumentations Engr, Machinist (Manual/CNC), Fabricator / Structural Welder, Work Site Inspector, AC Technician, Auto-Electrician/Mechanic, Building Electrician, Industrial Sales Agent, Computer Technician, Auto CAD Operator, Technical Trainer/Instructor, Audio-Video/Satellite Technician.

Personal Attributes:
* Career driven with excellent analytical skills; able to handle multi task simultaneously
* Highly trained & confident in steel allied industry, a team worker
* Pro-active, hardworking & flexible with good ability to exercise judgment
* Excellent leadership, interpersonal & communication skills
* Resourceful, highly organized & works with precision/accuracy

Summary
Generic Skills - Predictive maintenance software applied to Machinery Vibration, Thermography, Ferrography-Wear/Oil Analysis, Computerized Mgt. System (CMMS), SKF Machine Analyst ver.3.1; ISO9000 series; ISO9001:1994 ; TQM ; TPM implementation, Six Sigma Methods Deployment
Mechanical-related Skills for Steel Industry & Utility Equipment - Design, analyze & troubleshoot complex hydraulics; electro-hydraulics & pneumatics in steel manufacturing; Understand PLC principle DMCs, GE Series 6, Simatic7 software etc.
Electrical-Electronics Skills – Experienced in digital flow meters, Doppler effect flow meters, pressure transducers, metal sensors, hot metal detectors, pyrometers, load cells for weighing scales; can do building wiring, installation, routing plans, load scheduling, termination & testing; construction & repair of AC/DC power supplies, voltage regulators, protective circuits, amplifiers, audio boosters; medium power transformers restoration; Posses analytical & design skills for radiotelephone HF/VHF/UHF radio transmitter equipment, repeaters/relays, tone encoder/decoder, antenna home brewing, set-up installation and troubleshooting.
Industrial Sales Skills – Business/market development for industrial product & can protect market share in the sales territory; customer service using after sales techniques/support program by providing solution to customer's problem; Had been used to cover a 500kms stretch MOBIL Philippines territory along the industrial zones to protect market share using company issued vehicle.
Computer Skills (Software Applications/Set-up) - Desktop operations, software set-up & configuration in Windows environment like WinXP, Win2000, ME, 98, 95, 3.11, NT5.0,4.0,3.51. Software application, support network protocol & services, OS installation, object linking & embedding & customizing Windows. Troubleshooting software faults using proprietary/third party diagnostic software/utilities. Office automation software like MS OFFICE (Excel, WinWord, Power Point, M/S Access, Outlook, etc.); Engineering Application Software like Machine Analyst software for vibration monitoring & root cause analysis, CMMS, AutoCAD 2006, MS Project,, PERT-CPM, SAP/R3 oriented user, Designer 4.1, CAD/CAM machining; HTML, web page design, email set-up etc..
Computer Hardware Support - assembling, set-up/configure, troubleshooting hardware; power supply repair, over-voltage protection, system components & functional system assembly, hardware maintenance plans, data storage configuration etc.
Computer Networking Skills – Team member in the set-up/installation of INTERNET/INTRANET LAN fiber optics,hubstacks, routers, bridge for WAN, PC network data highway, diagnostic software to trace network faults, network protocols, OS installation. Maintain a simple home network of computers hook-up with wireless WIFI connectivity to commercial ISP (ADSL)

Work Experience:

Mechanical Maint.Engr & Condition Monitoring Engineer Mar 2005 – Present (2007)
AL ITTEFAQ Steel Product Company – Dammam, Saudi Arabia

Provide preventive & corrective maintenance support to 1.2 million mT/yr hot rolling 3-line bar mills. TPM/TQM/Six Sigma application to rolling mills. Apply counter-measures to eliminate delays. Utilizes SKF-CMVA65 microlog vibration instrument; analyze FFT & TWF to troubleshoot problems on gear bearing, pumps, compressors and fans. Implement maintenance program such as contamination control to hydraulic & lubrications systems optimize lubrication systems to minimize environmental pollution. Review & modify equipment & design, field-testing to aim zero equipment breaks down. Mill modification project to increase rolling mill reliability. Technical collaboration with suppliers like SKF, FAG bearing, Timken bearing, Torrington bearing, MNS Turkey Machines, NCO Italy, Simac Italy, Danielli, Pomini, Turbosan-Turkey, Caprari Italy, etc.. Spearhead workplace safety improvement & practices implementation. Conduct technical training to subordinates serving millwright function in rolling mills. Scope covers 3 rolling mill w/different OEM gears/gearboxes (Horseburg & Scott, Lufkin, Danielli, Nouva Carpentera-Italy, GETECO-Italy, Pomini, Morgardshammar USA, PPEW India, Tata India, MNS Turkey), Simac & MNS mill stands, Sider Montaggi pinion, 120tph billet reheat furnace Technotherma India, NKK 300mT cold shear, Simac, Pomini & Danielli cropping shears, 10-stand Wire rod mill by Ashlow, SELNIKEL Turkey Combustion Fans, Turbosan Turkey multi stage water pumps, Caprari Italy multi-stage pumps, Daewoo Cooling towers and Water treatment facility. Maintenance scope includes overhead cranes repair, mechanical repair, spare preparation & automotive shop for in-house repair of forklift, mobile crane.

Field Engineer - Mechanical Systems Jan 2004 – Mar 2005
Global Steelworks International (SPV-AMC), Inc – Iligan City, Philippines

Lead Engineer - supervised rehab of 250,000mT/yr hot plate rolling mill #1 & HRC rolling mill #2 ~ 1.2million mT/year capacity. Carried out machinery maintenance, endurance testing up to commercial rolling. Stripped down gearboxes, pumps & motor drive systems to ensure machine readiness. Mechanical component assessment & reliability check; restoration alignment & testing. Field application of TPM/TQM concepts to hot rolling mills. Lead in organizing Jishu Hozen-autonomous maintenance, Kobetzu Kaizen, MP pillar, etc. Measured improvement thru application of concept taken from SIX SIGMA green belt training as quantitative problem solving tools. Mill floor/work area safety improvement & implementation. Recapitulation and conduct internal audit for ISO9001:2000 conformance.

Shift Leader Engineer. – Mechanical Maintenance Aug 2000 - - Dec 2003
United Gulf Steel Co. Ltd – Jubail, Saudi Arabia

Provide preventive & corrective maintenance support to 350,000mTpy medium section rolling mill. Carried out mill modification project for increased rolling mill availability & reliability; equipment modification to zero-out breakdown; design modification & testing. Jointly achieved 96% mill availability thru analytical maintenance approach utilizing preventive countermeasures. Best team record of zero mechanical delay for Feb 2001 thru proactive care on mechanical equipment. Optimized hydraulic & lubrication systems availability in the plant; adopted measures to minimize environmental pollution. Spearheaded safety improvement & shop safety implementation. Scope covered 80mT/hr billet reheat furnace by Stein Heurty of Walking beam type fueled by natural gas, SMS-SIMAC rolling mill for I-beam, angles, channels & flat bar, CVP 100, CVP65, CVP 50 cropping shears, Overhead cranes and mobile equipment maintenance.

Product Support – Lube Engineer Mar 1999 – Jun 2000
ExxonMOBIL Philippines, Inc – Cagayan de Oro City, Philippines

Lubrication Engr 1 (SG-08) & Lubrication Engineer 2 (SG-10); Northern & Southern Mindanao territory 58 & 59 Philippines - Performed engineering services, plant studies & solutions, tech support to all MOBIL products. Conducted product seminar & lubrication training to all MOBIL customers, such as steel industries, cement, wood & paper mill, food processing, bottling plant, power plant, construction equipment, transport facilities & agricultural machineries. Utilized proactive engineering approach; gained market share in box plant and food canning factory thru proactive tech support. Presented tech program for Steel Industry Lubrication training held in Bangkok, Thailand in July 1999. Implemented tech program & lubrication training to various recipient industries in food & beverage factory, sugar mills, power plants, copra oil mills, plywood plants, and cement plants.

Marketing/Distribution – Sales Engineer Sep 1998 – Mar 1999
MOBIL Philippines, Inc – Cagayan de Oro City, Philippines

Territory Sales Engineer - Managed southern Philippines territory of 8 major & 49 minor accounts. Performed technical benefit selling to big industries, such as steel, cement, food/beverage, wood, and sugar. Conducted lubrication seminar to recipient industries. Achieved significant reduction in trade account receivables through diligent follow-up tactics and strategies. Increased territory market share in industrial lube section thru conventional territory planning strategies & techniques. Repositioned high margin products (synthetic lubes) in beverage industries & gained significant market share against previous year.

Mechanical Systems Engineer 1, 2 & 3 Jun 1990 – Dec 1997
National Steel Corporation – Iligan City, Philippines

Commissioned 3 units by 3,500 high-pressure descaler for hot rolling mill, 250mT walking beam furnace for 1676mm Hot Strip Rolling Mill, 3 units x 310bars Hydraulic Gage control System. Team member in test/furnace dry out under STEIN HEURTY France furnace contractor, installation & testing of single stand 4 high 7,000HP Reversing Roughing Mill w/hot load test. Supervised & coordinated progress in installation of Finishing main drive trains 4,000HP to 8,000HP drive, gearboxes & couplings. Responsible for drive alignment in coordination w/General Electric & United Engineering, Inc. Installed & commissioned 3 units x 30,000 gpm each Mill Coolant Pump plus flume flushing pumps, retrofitting of oil skimmer. Commissioned high pressure hydraulic systems for roughing mill stand, roll changing rig, heat retention panel hydraulic, roll balance systems, downcoiler hydraulics, screw type air compressors & water wall laminar flow strip cooling system 3 units x 25,000 gpm each. Trained technicians through continuing education program inside plant facilities for hydraulic & pneumatic systems, including case analysis on actual problems & vulnerabilities. Implemented lubrication & contamination control program.

Staff Engineer /Management Trainee Jan 1989 – Jun 1990
National Steel Corporation – Iligan City, Philippines

Scope: Billet Steel Making Plant - Maintenance plan implementation program, work order system for maintenance transition; trained technicians on hydraulic & pneumatic systems. Performed support functions in planning, execution & activities monitoring of each area on shutdown for 45mT electric arc furnace, 4 strand continuous casting machine & ladle preparation yard. Conducted technical study & work flow improvement to increase productivity.

College Instructor Oct 1986 – Jan 1989
Mindanao State University, College of Engineering – Marawi City, Philippines

Conducted classroom lectures on major classes for B.S. Mechanical Engineering. Carried out evaluation exams and stratify student performance enhancement. Shop Practices/Mechanical Lab Testing Works & Student Skills test.

Education
1986 - Mindanao State University (Marawi City, Philippines)
* Bachelor of Science in Mechanical Engineering GPA 1.61
* CUM LAUDE - including credits earned for BSBA - Economics
* Consistent Dean's List & University Scholar
* Earned credits for Electronics Engineering Technology

Professional Affiliations
* Member: Philippine Society of Mechanical Engineers (PSME)
* Member: Philippine Instrumentation & Controls society (PICS)

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