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Resume #73062

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CAREER SUMMARY

- Qualified Chemical Engineer with 5.5 years of significant Process Engineering & Operational experience in Polyethylene Plant involving Plant Operations & Optimization, Start-up/shutdown, Troubleshooting, Emergency handling and Safety.
- Proven abilities in managing petrochemical plant operations for production, maintaining the process parameters required for production, quality of the product by maintaining process conditions, etc.
- Able to optimize process parameters for productivity enhancement and improvement of safety culture.
- Effectively liaising with various departments for rectifying any mechanical/ electrical problem occurring in the plant.
- Adept in managing operations involving resource planning, in-process inspection, team building, design & development and co-ordination with internal departments.
- Recipient of several awards and certifications for exceptional performance.
- Keen understanding of the formalities and implementation of Quality and Safety Systems.
- Proficiencies in managing maintenance operations of Equipment and Utilities in Manufacturing Facilities with proven abilities in reducing downtime and enhancing operational efficiencies.
- Proficient in working with process simulating package ASPEN Plus for optimization & troubleshooting..

ORGANISATIONAL EXPERIENCE

Since Mar'03 at Haldia Petrochemicals Limited, Haldia, West Bengal
As Deputy Manager – Manufacturing
Key Deliverables:
- Working in Linear Low Density Polyethylene Plant of Haldia Petrochemicals Ltd. as Deputy Manager – Manufacturing acting as Process Shift Incharge and achieving the targeted production with the design specification norms against sales demand.
- Ensuring smooth running of the plant without violating SOP & Health-Safety-Environment guidelines.
- Managing trouble-shooting of process & quality problems in the plant and take corrective measures.
- Making prompt decisions during plant emergency and plan for quick recovery of the plant in case of shutdown.
- Coordinating with Quality Control department for consistent quality product & Service Dept. for Predictive, Preventive & Breakdown Maintenance and condition monitoring.
- Handling the preparation of Standard Operating Procedures for various process operations, checking of P&ID, simulation of Interlocks and start-up/shutdown sequence checking of the DCS logics.
- Imparting training to juniors ensuring adherence to norms and procedures; acting as Area Leader for 5S activity in plant.
- Working as a member of LLDPE Supermax Project Team for expansion of LLDPE Plant.
- Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets.

Having significant exposure and experience in:
- Process Engineering & Operations of modern 300KTA Petrochemical Plant with LLDPE & HDPE Polyethylene Swing-Plant Spherilene Technology from Basell, Italy.
- Startup/shutdown & optimization of polyethylene plant, its troubleshooting and handling of emergencies such as power failure, steam failure, etc.
- Safe plant operation & control from DCS Panel using TDC 3000 TPS-GUS of Tata Honeywell, as well as from field.
- Simulating operating behavior and optimization of equipments like distillation column, heat exchangers, etc. and condensation temperature calculation using simulating packages like Design II for Windows and ASPEN Plus.
- Operating Liquid Phase Loop Reactors & Fluidized-bed Gas Phase Reactors.
- Handling & operating 3.5MW Centrifugal Compressors from Nuovo Pignone, Italy, for fluidizing gas phase reactors, 10T/hr Reciprocating Compressors from Japan Steel Works, Japan, for recycling gas to the reactors, Twin-screw 6.9MW Extruder from Japan Steel Works, Japan, for under-water pellet cutting.
- Refrigeration Package using Screw Compressors from Sabroe, ISG Drying Bed packages, Extruder Additive Metering package by KTRON, Catalyst Metering package from Hydroservice.
- Lean Phase & Dense Phase Pneumatic Conveying System using Screw Compressors from Zeppelin.
- Process interlocks checking, stroke checking of control valves, leak-testing of various hydrocarbon gas handling lines and vacuum systems, equipment/line flushing and drying for complete hydrocarbon & hazardous material removal, trial runs of pumps & compressors, column internals inspection and checking.
- Preparation of Standard Operating Procedures, Control Logic / field modifications for product quality improvement, energy saving, operation convenience and safety enhancement of plant.
- Implementation of various schemes/modifications along with Licensor to de-bottleneck the plant for capacity enhancement from 100% to 120%.
- Basic knowledge of SAP R/3 PP & PI module for creating notification.
- Well trained for Fire Fighting, Safety System, Work Permit System, Accident and Near Miss reporting.
- Well experienced in 5S plant activity. Well versed with company's HSE policy and ISO 9001, ISO 14001, & OHSAS 18001. Exposure to TPM, TQM, 6 Sigma & Kizen.

Notable achievements:
- Implemented various in-house plant modifications so as to operate the polyethylene plant at 120% capacity utilization with on-spec product.
- Received award for giving the idea of "Oil flushing in liquid additive metering system in LLDPE Extruder" and its successful implementation.
- Received award for giving the idea of interlock modification in propylene purification column.
- Successfully completed the Small Improvement Project for reduction of non-prime & off-grade material production during product grade changeover from 71601S grade to 73204T/73005T grade in LLDPE plant.
- Awarded "Performance Par Excellence" award while representing Haldia Petrochemicals Ltd. in Chapter Convention of Quality Circle (CCQC) 5S Regional Level Competition organized by Quality Circle Forum of India, Kolkata Chapter.
- Received "Excellence" award while representing Haldia Petrochemicals Ltd. in National Convention on Quality Circles (NCQC) National Level Competition organized by Quality Circle Forum of India, Kanpur Chapter.
- New polyethylene grades developed according to customer requirement viz. HDPE grades M5005L & M5025L and LLDPE grade 71601D, were stabilized in my shift without any previous operating data.
- De-bottlenecking of LLDPE plant throughput by reducing depressurization time of Piff-Puff system by increasing depressurization line diameter.
- Significantly reduced plant downtime and Off-Grade production during product family change-over by modifying startup & grade change-over EODs and EOCs.
- Successful trial of new Ziegler-Nata catalyst Z-230 from Basell under Licensor guidance.
- Successfully implemented 5S in Extruder area of LLDPE plant as Area Leader.

Trainings obtained in Haldia Petrochemicals Ltd:
- DCS: TDC-3000 TPS-GUS (In-house training by experienced industry professionals).
- PLC: Allen Bradley; PLC Operation (In-house training).
- Quality System: Trained through QES programme in TQM system by IQL trainer.
- Safety System, Hazard and Risk analysis and work permit system: In-house training.
- Energy Management: Trained by CII-Sohrabji Godrej Green Business Centre.

ACADEMIC CREDENTIALS

2002 B.Tech (Chemical) from University Colleges of Science Technology and Agriculture,
University of Calcutta, 73.47% marks
1999 B.Sc from Presidency College, University of Calcutta, scoring 54.4% marks.
1996 Higher Secondary from St. Xavier's College, W.B.C.H.S Education scoring 60%
1994 I.C.S.E from St. Thomas' High School, Council for the Indian School Certificate
Examination in 1994 scoring 86.20% marks.
Academic Projects:
- Undergone a 'Nitrobenzene Plant Design' project as a part of B.Tech. degree using MS-Excel tool for Mass balance & Energy-balance of the entire designed plant.
- Undergone a project on 'A Study on Reactive Transport & Dissolution kinetics of Elemental Mercury in Aqueous Hydrochloric Acid, Nitric Acid and Sodium Hypochlorite Solution', as a part of B.Tech. degree.

Academic Training:
- Undergone a 6-weeks in-plant training at the Haldia Refinery of Indian Oil Corporation Ltd. as a part of B.Tech. degree.

I.T. SKILLS

- ASPEN Plus v12.1
- Design II for Windows.
- MS Office, Windows XP/Vista, C, C++, FORTRAN 77, AutoCAD, BASIC, FOXPRO

PERSONAL DETAILS
Date of Birth: 11th June 1978
Linguistic Abilities: English, Hindi and Bengali

SALARY DETAILS

Current CTC INR 7,50,000/- per annum.
Expected CTC Negotiable.

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