Resume - Middle to senior level assignments in plant maintenance, machine utilization & C...

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Resume #73255

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PROFILE
A seasoned Professional with 7 years of rich experience in plant maintenance for different Management in various Industries.
Presently with Classic Auto Tubes Ltd, formerly Apollo Tyres Ltd. (SAP implemented, TS 16949 certified company), Pune, as Executive – Engineering (Mechanical).
* Expertise in managing engineering department, handling of manpower (Fitters, Trainee workmen, Contract Labors, Shift supervisors.)
* Accomplished in managing technically advanced, state of the art engineering Systems and Processes.
* Well versed with computer application.
* Demonstrated analytical, problem solving and organizational ability with strong communication and relationship management skills.

Maintenance:
* Adherence of targeted planed maintenance.
* Adherence of downtime within the targets.
* Ensure quality production with higher efficiency machines.
* Planning of shut down job with production.
* Led the Cross-Functional Teams and trained / guided them on disciplined problem solving techniques.

Quality / Safety
* Troubleshooting, rectifying & implementing effective techniques to avoid by product scrap / defect generation.
* Ensuring job completion with 100% safe way by using standard safety tools and procedures
* Implementing Kaizens, Why-Why Analysis for problems like regular breakdown, process-related scrap, defects.
* Daily monitoring & actions for abnormalities.
* Knowledge of application of POKA-YOKE system.
Project Planning & Management
* Coordinating all Production / quality problems, for projects for the set up facilities.
Spare Management
* Monitoring inventory levels and co-ordination with the purchase department for the generation of purchase orders, as and when inventory reaches re-order levels.
* Controlling the consumption of consumable items.
Man Management
* Leading, mentoring & monitoring the performance of the team to ensure efficiency in engineering.
* Arranging and Pre sanctioning of workman leaves.
* Arranging Monthly as well as leave period shift schedule.
* Co- Coordinating workman problems with Departmental & HR HOD.
Career Highlights
1.Since Jan.2006, with Apollo Tyres Ltd, Pune.
Current Designation: Executive – Engineering (Mech).
Currently selected as PROJECT EXECUTIVE for major expansion in plant.
Tasks & Duties:
* Troubleshooting of various hydraulic controlled atomized machines like Splicer, Extruders, Strainers, Tube curing Presses, and Rubber mixers Etc.
* Utility maintenance of compressor, boiler, Cooling tower and DG set.
* Carrying Out preventive maintenance as per schedule.
* Preparing and checking daily check sheets.
* System handling regarding TPM.
* Handling heavy maintenance of different types of Rolling Mills, conveyers, and gearboxes, Blowers, ovens etc.
* Preparing root cause analysis for regular breakdown.
* Knowledge of TPM, POKAYOKE, 5S, KaiZen.
Significant Accomplishments:
* Introduced check lists for all critical process.
* Reduced in spare consumption.
* Calculating MTTR, MTBF, Up time, down time, breakdown percentage and machine utilization for major machines.
* Participate in Small Improvement Projects (SIP) and Quality Circle Activities.
Reporting To:-General Manager (Engineering).
Assistant Manager (Engineering).
Current CTC: - 2.40Lac/ Annum.
2. Company Name: Yashwant Glucose ltd. Shirala
Company Profile: Company has an ISO9001-2000 certificate and engaged in agro based continuous process and has 180 MT Maize crushing capacity per day, which manufactures maize starch, liquid glucose, dextrin and cattle feed products.
Designation: Maintenance Engineer.
Tasks & Duties:
* Carrying out breakdown & preventive maintenance of machines.
* Troubleshooting of centrifugal pumps, centrifugal machinery, compressors, DG set, gearboxes, conveyers, and different types of Separators, stirrers, and heat exchangers.
* Responsibilities for repairing of different types of valves & heavy maintenance of grinders, fans and high-pressure boiler equipment's and Fabrication work.
* Machine shifting, erection, leveling, commissioning as per plan layout.
* Structural and pipeline fabrication.
* Preparing schedule Of Annual boiler Inspection.
* Man power Handling.
* Daily Co-Ordination with Store and Purchase department.
Duration: Period from 5th June 2002 to 15Th Jan 2006.
Reporting to: Works Manager, Dy. General manager.
3. Company Name: Patel Engineering Works, Karad.
Company Profile:
It is the one of the best organization, which is, engaged In Boiler & Sugar Mill Machine Maintenance.
Tasks & Duties:
Was working as a Team Leader for maintenance team of 20 workers.
Designation: Trainee Engineer.
Duration: 1st May 2001 to 31 March 2002.

ACADAMIC

Appearing: MBA in Industrial and Materials Management,
Last Exam Held in july 2008

Qualification: Diploma in Mechanical Engineering.
(With -56.73%) In 2001

Name of Institution: Rajarambapu Institute of Technology,
Rajaramnagar, Dist-Sangli, Maharashtra
Secondary Education: SSC From Kolhapur Board.
(With-75.73%). In 1998

IT SKILLS: Proficiency MS-Office, Internet Applications.

TRAINING ATTENDED:
* Taken Special Training on Industrial Organization & Management. From Asian Research Center PUNE.
* Taken Training on KAIZEN system from Nagar Road Industrial association, Pune

PERSONAL DETAILS:
Date of Birth: 23rd October 1982
Marital Status: Single
Languages Known: English, Hindi, and Marathi.

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