Resume - Piping Engineer with 14 years of expereince

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Resume #73331

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Objective Summary
Cognizant of recent technologies and having a passion to succeed encourages me to seek a position in Piping so as to take the challenges and to conquer them each and every time. Fully competent in most aspects of assignments and independently & collectively perform most aspects.

Experience:
Having 14 years of total experience.
In the field of Piping with Software knowledge of Micro station 2D, Spoolgen Version 4, Auto CAD, Shaw man (AS400), Spool Tracking System (oracle based), Caesar II version 4.40, MS -Access based database for spool tracking and material allocation
Professional Skills
* Knowledge in various types of Piping Class, materials, specifications (Bechtel / Linde/ Kaverner/ DOW material, Line Spec codes and philosophy)
* Hands on Experience in executing Spool Fabrication at fabrication shops
* Conversant in reading, understanding piping drawings, isometrics, mechanical drawings, general arrangement drawings, piping layouts, P & ID's, PFD's Piping MTO's, LDT'S
* Familiar with ASME B31.3, ANSI, ASTM, Codes and standards
* Familiar with NACE, IBR Formalities, IS standards
* Hands on Experience on Pipe Spool Splitting Software SPOOLGEN, Spool Database management
* Spool Drawing preparation through Spoolgen based on project specifications
* Preparation of spool tracking database consisting of iso-nos, unit, Paint, Hydro test pressure, NDE, Laydown
* Coordination with Piping engineers, design engineers and design cell for spool fabrication clarifications arising in shop floor
* Coordination with process department.
* Conducting meetings with external clients like Linde/ Kaverner etc for drawings related issues, like isometrics, P& id's, GA drawings for spool fabrication
* Knowledge of Spool Management software's like Shawman (AS-400), Spool Tracking System, Pipe works, Info works etc.
* Able to make Piping Drawings in MICRO STATION 2D & AUTOCAD as per site conditions and to make as-built drawings
* Working in SAP environment for Piping Material in Material Module
* Basic knowledge of material management software's like PMMS, PTS etc.
* Handling CNC pipe profile cutting machine, CNC Pipe Bending machine, Microprocessor based stress relieving furnace and Cold bending machine
* Coordination with other departments like quality, production, maintenance
* Imparting training and conducting training courses for GET's and fresh engineers in CNC, Software used in Fabshop, Work flow etc.,,
* Ensuring Safety at Shop and conducting Safety Audit in Shops
* Follow up with contractors, bay engineers, for priority and urgent jobs
* Interaction with Contractors, external clients, third party inspectors etc.
* Approved Internal Auditor from LRQA Completed The LRQA internal Quality Auditor course
* Strong supervisory skills
* Excellent communication skills and manpower management
* Follow and maintain Company standards of Quality in accordance with Company Quality System requirements
* Maintain standards of safety and comply with Company's Health, Safety & Environment Management System requirements.

Job History
Kharafi National – KUWAIT
KPPC Project – AROMATICS PIC COMPLEX
From January 2007 to till date
Position: Piping Engineer

Reporting to the Technical office Manager (Engineering and Material Control)

* Planning, Supervision and coordinating engineering and drafting staff for production of spool sheets and isometrics through SPOOLGEN Software
* Training and Set up of Spoolgen Version 4 for producing Spool sheets and Erection isometrics
* Train the spoolgen operators for producing and assigning field joints considering various factors
* Developed a procedure and check points for developing spool and spool fabrication drawings
* Assisting in Developing the piping Database in Access and Spool tracking software
* To allocate materials issued by client to spools and releasing the spool sheets for fabrication by subcontractor
* Conducting meetings with subcontractor fabrication / painting and planning in proper execution of the Fabrication and Spool handling
* To review and evaluate technical submittals and shop drawings prior to submission to consultants and clients according to required project standards.
* To raise technical queries with the client for the discrepancy in Isometrics and resolving the same
* To assist the manager / senior engineer in recruiting of people for his area of discipline
* To act as a liaison with contractors and clients managing any work interfaces and enhancements to project scope
* To coordinate with material department in issuing of materials and to prepare material constraints and follow up with priority according to the project schedule

Reliance Engineering Associates Pvt Ltd (Fabrication division) (Jamnagar, Gujarat state)
From January 1998 to till date
Position: Executive - Fabshop
January 2001 to January 2007
Reporting to the General Manager (Engineering and Material Control)
* Supervison and coordinating engineering and drafting staff
* Preparing 2D drawings, spool sheets in Software Platforms like Microstation & AUTOCAD.
* Preparing spool Sheets, material and weld files through SPOOLGEN software.
* Making backing sheets, project set up in SPOOLGEN software
* Generating erection isometric, spool isometrics, weld files and Matt files from SPOOLGEN
* Analysing data output from Spoolgen to AS-400 (Shawman) or SMS System for spool tracking and material control
* Material Allocation and material control through AS-400 (shawman software) or SMS (spool management system)
* Knowledge of software applications like AS-400 (shawman), Client access, MS office, Spoolgen, Microsoft word, Excel, Access, PMMS, Pipe Works, Infoworks etc.
* Working as a Engineer for Engineering and Material control Department Fabrication division. From receiving of idf/pcf files from PDS, processing through Spoolgen, integrating with Spool tracking softwares like SMS, Shawman, and material related issues for spool fabrication.
* Review and checking of isometrics with General Arrangement drawings and P& ID's
* Resolving and responding to technical, engineering queries from shop fabrication, field fabrication
* Clearing Site Engineering Requests (SER'S) from shop in coordination with PDS cell, Field design cell, Design Review cell.
* To clarify shop fabrication problems like flow direction, Material substitutions, Paint codes, Hydrotest pressures, by referring the P & ID's, GA drawings, Line Designation Table's, PDS Cell, Design review station etc.
* Coordinating with FDC / CAD / PDS cell
* Coordinating with Contractors, External clients, Third party inspectors
* Coordinating with Area managers, of different Units of plant for Spool fabrication, erection isometrics, engineering related issues, conducting site visit as and when required

* Involved in the developing of RFID / Bar coding tracking system for spools
* Coordination with third party companies like LINDE, KAVERNER for fabrication, engineering related issues.
* Supervision and coordination for technical inputs from third parties.
* Successfully coordinated and completed the SS / CS pipe bending jobs of BHEL. Drawing reviews, bendable, bending machine capabilities, making reports, drawings, database etc.
* Conducting meetings with Area managers, Shop production, third party companies, Contractors regarding the issue of drawings, isometrics, Spool sheets front for fabrication, Work front, work progress etc.
* Involved in development of Spool Tracking software in coordination with the Software group by providing the technical flow of spools, the logic of material allocation, stage wise clearance reports to be generated, conducting meetings with the same in developing and testing of each module
Projects handled
1. Handled splitting of isometrics for FCC, CRUDE, AROMATICS Shutdown
2. Spool generation and isometrics for VMP (Value maximization Project), Laydown management, Engineering and material control FABSHOP
3. Bending jobs for BHEL – coordination for technical inputs, responsible for producing drawings for Pipe bending of CS and SS spools
4. Coordination with all unit area managers for Spool fabrication of FCO ( Field change Order) project
5. Coordination with Alstom Power project for engineering deliverables relating to Pipe spool fabrication
6. Coordination with Kaverner for PP line D project for spool fabrication and material related issues
7. Coordination with Linde for Hydrogen plant Spool fabrication, engineering, drawings, isometrics, material take offs related issues

Assistant Officer Production
July 2000 to December 2000
Reporting to the production Manager (FabShop)
* Executing the Microprocessor based oil fired Stress relieving furnace for PWHT of spools.
* Receiving and having records of spools coming into furnace area, executing the micro-processor based Stress relieving furnace for carbon steel, Alloy steel materials.
* Coordinating with Quality/ maintenance for calibration of recorders, gauges and maintenance in furnace
Project
Jamnagar refinery Project

Assistant Officer Production
January 1998 to June 2000
Reporting to the production Manager (FabShop)
* Receiving Spool Sheets from Engineering & planning, issuing to contractor, executing the fabrication
* Bendable Spec Pipes are bended according to the spool isometric CNC Induction Pipe bending machine. Clearing the Spool Sheet after bending by checking the rolling, ovality, BHN
* Cut pieces for spool fabrication are executed in CNC (5 axis) profile Cutting machine for producing profile cut pieces, Saddles, miters, bevels etc which are required according to the spool sheet and cleared for Cut out clearance
* Clearing Operating difficulties in CNC Bending and cutting Machines, training new contractors and persons in Sophisticated CNC machines
* Monthly scheduling of Jobs to CNC machines as per planning progress
* Achieving targets as per schedule
* Execution of special bends through cold bending machine
* Executing the Fit up stage of Spool by Checking Spool numbers, Matcodes, Line Class, IBR formalities if any, NACE requirements, Raising SER's for any fabrication difficulties, Coordinating with Welding and Quality control and planning
* Follow up with all contractors for production of spools, maintaining all ISO documents
* Schedule Monitoring of Manpower mobilization with contractors, mobilization of construction equipments
* Check Work front and coordinating with other departments/ disciplines
Project
Jamnagar Refinery Project

CNC machining Centre ltd (Ruarka, KENYA)
From April 1997 to September 1997
Engineer
20000 Kenyan shelling + transport and medical facilities
* Coordination with Design and Production
* Programming and operating of CNC Machines
* Imparting knowledge of CNC Machines to local people
* Shift control and production planning
* Assigning Jobs and achieving production schedule
Unitech engg.Pvt.ltd (Rajkot, Gujarat state)
From May 1996 to March 1997
Mechanical Engineer
4500 INR + transport facilities
* Design and drafting of machining jobs for Pipe fittings like flanges, valves as per standards
* Coordination with Keystone group for machining of butterfly valves, flanges etc
* Responsible for Drafting and production of parts as per the clients requirements
* Responding to specific queries with clients, machining feasibility etc.
* Planning and scheduling of jobs and allocating jobs to machines
* Programming of CNC Turning and machining Centers when required
* Auto CAD interference with DNC systems with CNC machines
* Developing of program, setup, tools, tool path, and executing the same for new jobs in CNC machines
* Involved in costing, selection of appropriate tools and fixtures for machining
Echjay steels Limited (Rajkot, Gujarat state)
From August 1994 to May 1996
Trainee Engineer
2250 INR + transport and medical facilities
* Design drafting for flanges machining as per ASTM standards.
* Worked in Design of Die for flange forgings
* Making drawings in AutoCAD
* Coordination with external Clients for drawing review, standards etc.
* Leading a team of 6 draftsmen in design department

Trainings obtained
* Acquired on the job training from SHAW INC group USA for a period of six months on Operating and programming of CNC pipe bending machines
* Acquired training from HGG pipe profile INC Netherlands for a period of one month on programming and operating of CNC Pipe Profile cutting machines
* Acquired training from Indotherm Mumbai for a period of 2 months on Programming and operating of Microprocessor based Stress relieving furnace
* Acquired training from REAL Jamnagar in making 2D drawings in Microstation SE
* Acquired training in Spoolgen Software Version 4.10 for Pipe Fabrication from ALIAS UK
* Acquired In-house training in "Understanding Piping Design" from RELIANCE Jamnagar
* Acquired In-house training in "Basic Piping Design" from RELIANCE Jamnagar
* Successfully completed the LRQA Internal Auditor Course on 20-21 April 2006
Educational Qualifications
* Diploma in Mechanical Engineering (Tamil Nadu Technical Board) Srinivasa Polytechnic Pudukottai, Tamil Nadu, 1994.
* X11th (All India Senior School Certificate Examination), CBSE Syllabus, R.S. Krishnan's higher secondary school Trichy-14, Tamil Nadu, 1990-1991
* X (All India Secondary School Certificate Examination AISSE), CBSE Syllabus, R.S. Krishnan's higher Secondary School Trichy-14, Tamil Nadu. 1989
Software Knowledge
* MS Office Literate (Word, Excel, Access, Power point, Visio etc.)
* Micro station 2D
* Spoolgen
* Shawman ( AS-400 Platform)
* PMMS, PTS, ( FoxPro)
* SMS ( oracle and ASP platform )
* Knowledge in CAESAR II

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