Resume - 10 years of extensive experience in planning/maintenance (CMMS) and Engineering ...

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Resume #74533

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MECHANICAL ENGINEER

DATE OF BIRTH: 08.09.1969.

NATIONALITY: Serbian

LOCATION: Canada

MERITAL STATUS: Married, one child

QUALIFICATIONS: Degree of B. Sc. in Mechanical Engineering, obtained at the University of
Belgrade, Department of Mechanical Engineering, Graduated in 1996.

LANGUAGES: English, Serbo-Croatian, Russian (medium)

COMPUTER SKILLS: Hardware and software knowledge. MS Office, AutoCAD (2000, 2002, 2004,2007), Mechanical Desktop, Microsoft Project, Prima Vera, MathCAD

DRIVER'S LICENCES: Categories "B" and "C", International License

RATING: Very good

EXPERIENCE: 10 years

Summary / Profile

- 10 years of extensive experience in planning/maintenance (CMMS) and Engineering in Petrochemical Process Industry, mainly in the Ethylene Plant and Oil and Gas Industry
- Distinctive individual responsibility, outstanding organizing capability and highly devoted team member, with excellent and consistent records of effective leadership and interpersonal skills; fully dedicated to accomplish the highest levels of professional and personal excellence
- Skilled in establishing effective, productive working relationships with staff and clients working within a foreign environment and proven ability to motivate and work effectively with persons from other cultures and all professions or occupation
- Energetic professional with excellent analytical, organizational and creative skills; highly motivated and versatile with proven experience and demonstrated talent for analyzing problems, developing and simplifying procedures and finding innovative solutions
- Working knowledge of health, safety and environmental engineering standards and legislation

Experience includes:

* Planning and organising current, preventive and predictive maintenance of mechanical (stationary and rotating) equipment (CMMS); establishing of daily-weekly-monthly-yearly action plans
* Identifying gaps in equipment's performance, detecting causes of deviation, defining of strategy to continuously improve equipment and plant availability based on API approach and implementing the best maintenance practices – equipment troubleshooting
* Collecting, analyzing and defining best working practices and thus improving the reliability and minimizing operating and maintenance related costs, environmental excursions and providing safer operations
* Extensive experience and exposure to "hands-on" work on the inspection, disassembly and re-assembly of rotating equipment. This includes balancing, alignment and bore scope inspections.
* Planning, organising and controlling of shutdown, TAM (major Turnaround maintenance), start-up and commissioning activities of petrochemical plants
* Coordination and supervision of erection and installation of processing equipment
* Producing detailed Scope of work, schedules, plans and others biddings documentation
* Good ability to read drawings, parts lists and develop bills of material
* Have broad based knowledge of the specification of oil field production facilities such as rotating equipment (gas turbines, pumps & compressors), pressure vessels, separators, heater-treaters, in-plant piping & pipelines, valves & fittings.

He is familiar with API, ANSI, ASME Codes, standards, specifications, etc.

Professional Experience

2006-2008 Sirte Oil Company, Zelten Libya
Staff planning/maintenance engineer

Mechanical engineer in MEAG (Maintenance Engineering Analysis Group) of SOC'S (Sirte Oil Company) Production Department and currently working as a Staff planning/maintenance engineer (senior level) responsible for:

* Producing detailed TAM Scope of work, work schedules, plans, calculations, estimations and plan work functions with SOC'S Production Department and their Operations and other engineering disciplines for ZELTEN Gas Plant and others Oil and Gas fields
* Providing technical support to Field Personnel & Operations Dept.
* Developing specifications & purchase requisitions for all discipline equipment associated with assigned projects. Follow up the procurement process, including technical data reviews, through to receipt of materials & equipment at site.
* Designing gas lift and production flow lines from wells to the GOSP (Gas Oil Separation Plant) – API B.31.3/4/8; ASME,..
* Preparing scopes of work for the construction of in-house engineered projects. Follow up through the bid evaluation & award of the contracts & coordinate with the site construction coordination personnel through construction, commissioning & handover of the facilities.
* Production of progress and productivity curves for engineering and construction activities
* Production of engineering and construction histograms as a management tool to forecast resource requirements
* Identify and report planning elements and progress affecting projects.
* Monitoring, tracking and interpreting the progress of projects to accurately forecast resources required (cost and manpower)
* Develop effective methodology for the development of planning and forecast cost information
* Review Contractor's technical submittals
* Resolve Contractor technical queries
* Review of existing specifications to determine scope of supply and contract interfaces
* Coordinate with Contractors and manufacturing representatives in the development of plans covering
* Provide reporting systems that are compliant with the long-term and short-term business objectives
* Monitor installation, testing & commissioning of equipment
* Liaise with Materials Control to ensure timely availability of construction materials and equipment at the job site.
* Planning and preparing maintenance activity (CMMS) for stationary and rotating equipment and monitor the work
* Coordinate with the Cost controller to make sure that subcontractors are in line with their scheduled activities. Monitor the progress of the Sub Contractors.
* Coordinate with Contractor in development of quantity reporting system and follow-up verification of progress
* Communicate major problems to Superintendent and Production Manager
* Producing and organising databases in MS Access format for all necessary activities (projects, equipments, work orders, maintenance activities, failure analysis, TAM activities, material ordering, etc.
* Producing engineering documentations and drawings in AutoCAD formats

2003-2006 HIP Petrohemija, Pancevo Serbia
(Barring time from Sept. to Dec. 2003) Senior maintenance engineer
( from Apr. to Oct. 2004)

Mechanical engineer in Ethylene plant (Stone & Webster) worked as a Senior maintenance engineer responsible for current, preventive and predictive maintenance, shutdown, commissioning and start-up activities (static and rotating equipment: cracking furnaces, crack gas compression system, dilution steam production, turbine steam production 105 bars, pumps). He is responsible for installation and modifications of mechanical equipment for use in hazardous and non- hazardous locations. Coordinates all the Maintenance activities (CMMS, PDMS) with production plant to guide and direct the multi-craft maintenance teams with central workshop support in case of need to provide direct maintenance support on site according to daily work priorities or planned shutdown.
He is having extensive experience and exposure to root cause analysis and troubleshooting of rotating equipment with state of the art diagnostic techniques and instrumentation. Includes monitoring work quality and takes corrective action in case of need to minimize the maintenance time and cost. Ensuring that the required feed back data and information is provided to the concerned maintenance section (Planning, Reliability, and Rotating Equipment).

Responsible for implementing effective equipment maintenance / overhaul of:

Pumps: Centrifugal (Innersole-Rand, Sunstrand, Union)
Piston – Lubricating grease pump (Milton Roy)
Spiral geared pump (Imo-Delaval for oil system)
Compressors: Piston (Ingersol-Rand)
Centrifugal (Dresser-Clark / 4M9-6; 2M10-8; 2M9-8, 4M9-5)
Steam turbines: (Coppus, Terry / Dresser-Rand, Eliot, Delaval)

He also provided technical expertise to ensure that all equipment/ material purchases meet with actual job requirements and necessary standards.

He supervised the Plant Lead Mechanical Engineers and Maintenance Supervisors for stationary and rotating equipment.

2004 (Apr. - Oct.) MORPOL INDUSTRIAL CORPORATION LTD Nigeria
Senior planning engineer

Senior Planning Engineer on 2004 WRPC PC TAM AND REHABILITATION PROJECT (Turnaround maintenance of Refinery, Carbon Black, Polypropylene and Utility Plant) in WARRI-Nigeria (the client was WRPC - WARRI REFINING & PETROCHEMICAL COMPANY LTD.), responsible for:
* Producing TAM work schedules and plan work functions with WRPC Planning Department and their Operations and other engineering disciplines.
* Preparing Progress Report's "S" curves – weekly, monthly, quarterly or as may be required by the Contract.
* Production of engineering and construction histograms as a management tool to forecast resource requirements
* Accountable for timely data collection to support the issue of the integrated plan
* Create, update and report key performance indicators as required
* Establish and lead weekly planning progress meetings with lead engineers to monitor progess against planned activity
* Liaise with Materials Control to ensure timely availability of construction materials and equipment at the job site.
* Evaluate and monitor the work progress equipment-wise and plant-wise and to advise MORPOL and WRPC/SMS – SHELL-Manufacturing service, about project's progress status.
* Based on progress status and man hour consumption data collected, analyze the total project status, make forecasts, detect trends and propose actions, which will help meeting the project goals.
* Coordinate with the Cost controller to make sure that subcontractors are in line with their scheduled activities. Monitor the progress of the Sub Contractors.
* Supervise the Cost Control Engineer and integrate in the schedule all accepted change orders.
* Communicate major problems to Site Manager and Project Manager

Also, responsible for:
* Supervision of the Lead Mechanical Engineers and Supervisors for stationary equipment as required in the repair of mechanical equipment – heat exchangers, pressure vessels, columns, heaters, ejectors, etc. – according to blueprints technical manuals and manufacturer's recommendations.

2003 (Sept. - Dec.) HYUNDAI Engineering&Const. Co, Ltd Libya
Supervision engineer

Supervision engineer on ATTAHADDY GAS FIELD DEVELOPMENT PROJECT in Libya (the client was SIRTE OIL COMPANY), responsible for:
* Coordination and supervision of erection and installation equipments (pipelines and other stationary equipment)
* Supervise Lead Mechanical Engineers and Supervisors – stationary equipment,
* Supervise all necessary rigging and welding operations in accordance to appropriate international standards
* Supervise the checking and setting of all mechanical parts and surfaces within the manufacturer's specified tolerances
* Coordination and supervision of pipelines testing as well as other stationary equipment (water and air test fluids)
* Pre commissioning and commissioning activities
* Assisting in OJT training of personnel

1999-2003 HIP Petrohemija, Pancevo Serbia & Montenegro
Maintenance engineer I

Maintenance Engineer in Ethylene Plant (Stone & Webster) responsible for:
* Planning and organising of shutdown, start-up and commissioning activities;
* Planning and organising of current and preventive maintenance activities of stationary (process and thermo-energetic) equipment (naphtha and etan cracking furnaces- type 16W Ultra-Selective Conversion), boilers 105 bar (Combustion Engineering INC), steam superheaters (American Schak Company, INC), ventilators (Zurn Industries INC), heat exchangers and other static equipment, pipelines, all sort of valves, vessels, vent silencers, burners (John Zink Co.);
* Measuring, controlling of vibration profile of main compressors and pumps and data analysis (SPM).
* Supplying spare parts; ordering, selection, controlling. Tracking, sorting...
* Planning, preparing and organising of databases of.. . maintenance, spare parts and control of equipment;

1997- 1999 HIP Petrohemija, Pancevo Serbia & Montenegro
Maintenance Engineer

Maintenance Engineer in Ethylene Plant (Stone & Webster) responsible for maintenance and control of mechanic (stationary and rotating) equipment.
1997 Lola Corporation, Belgrade Serbia & Montenegro
Machine tool designer

Engineering apprenticeship was in "LOLA" Corporation (Belgrade, Yugoslavia), where he worked as a Machine Tool Designer.

REMARK:

He had six TAM (Turnaround maintenance) general repair equipment leading assignments within Ethylene plant. Carried out important and successful tasks like as:
- General repair of two boilers (steam production 80 t/H, pressure 105 bar): repair and modification of insulation, water wall tubes, economizers, ventilators, feed piping, armatures, soot blowers (Diamond Power), material selection, welding procedures reviewing-approving-controlling, manpower planning, etc.
- General repair of two steam superheaters: repair and modification isolation, convection section, radiant section, tube rosts, burners, etc.
- General repair and revamping of radiant section of cracking furnaces (increasing of capacity), repair insulation, wall and floor burners, convection sections, transfer lines, steam tracing, etc.
- Planning external manpower and tools resources for general repair of mechanical equipment (scheduling by MS Project software) and availability planning, scheduling and ordering of suitable special equipment
- Controlling, tracking, measuring of vibration profile-trends of compressors and pumps and data analysis

He had TAM (Turnaround maintenance) general repair equipment of Carbon Black, PP (Polypropylene) and Utility (chemical preparation of water and Nitrogen production – cold box) plants. Completion some important and successful tasks like as:
* General repair and reconstruction of two bag filters on Carbon Black Plant
* General repair and revamping of two incinerators on Carbon Black Plant
* General inspection and repair of more than 200 bag filters and vessels on PP and Utility Plant

CONTINUING EDUCATION AND TRAINING COURSES:

- Completed ARMSTRONG factory training course (covering application, selection, installation and maintenance of steam and steam tracing products) – Herstal, Belgium
- Completed vibration measurement and analysing course – Technical and Development Centre Novi Sad, SCG
- Completed vibrodiagnostic course (FFT – Spectrum analysing; waterfall diagrams) – Technical and Development Centre Novi Sad, SCG

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