Resume - Excellent working knowledge in Piping stress analysis using caesar II

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Resume #7508

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CAREER SUMMARY
Twelve years experience in PIPING STRESS ANALYSIS and Detail engineering for Oil & Gas, Power, Refinery, Industrial and Petro-chemical plants, FSU, FPSO.

* Pipe stress analysis as per ASME B31.1, ASME B31.3, ASME B31.4 and ASME B31.8 on CAESAR II, AUTO PIPE & CAEPIPE Pipe stress analysis software

* Preparation of stress Isometrics and revising layout as per stress requirement.

* Carrying out buried piping analysis of oil & gas re injection pipe line to oil wells by using CAESAR-II Buried Piping Modeler.

* Engineering of piping Supports, Hangers and Bellows (Gimbal /Hinged/ Pr.Balanced Exp. Joints).

* Responsible for Design and Engineering activities of Piping & Layout for Oil & Gas & Process industries etc.,

* Preparation of project specific piping material specification, technical specification and data sheets for piping and inline components such as valves, pipes & pipe fittings etc.

CAREER OBJECTIVE
To become Specialist in my field of work and would like to be sought after "Piping Stress Engineer" with extremely good job knowledge.

COMPUTER LITERACY
Thoroughly conversant with MS Office, CAESAR II (Version 4.4), AUTOPIPE and CAEPIPE Pipe stress analysis software. Conversant with AutoCAD, Ideas, Ansys and P10 (Piping analysis software), PDS (6.04) & GSCAD & FEPIPE.

QUALIFICATION
* Bachelor of Engineering (Mechanical Engineering), Bharathiar University. Passed with First Class.

* Master of Engineering (Thermal Engineering), Anna University. Passed with Distinction (CGPA 8.2/10)

PRESENT EMPLOYER
* M/s. Technip, Abu Dhabi.

WORK HISTORY
Piping Stress Engineer
9th Mar 2005 - 31st July 2006
Technip Abu Dhabi.

Manager
11th Oct 2004 - 9th Feb 2005
SAMSUNG Heavy Industries Ltd,
South Korea.(Piping stress)

Principal Engineer
29th March 2001 - 31st Aug 2004
SAIPEM India (Eni Group) Limited, Chennai
(Specialized in Piping stress Analysis)

Senior Engineer
1st Aug 1997 - 12th Oct 2000
BABCOCK Borsig Power IDEA LTD,
Chennai

(Piping & Piping stress Analysis)

Design Engineer
10th May 1991 - 30th June 1995
Kaushic Pressure Vessels (P) Ltd., Vellore
(Piping & Piping stress Analysis)

ASSIGNMENT ABROAD
* Worked as Manager – Piping stress analysis in Hull outfitting Design team of Samsung Heavy Industries Ltd, South Korea. For offshore FPSO Units.

* Deputed to Bouygues Offshore, Paris, France to work as Lead Piping Stress Engineer for High pressure piping systems using Caesar – II (Ver-4.4).

* Deputed to Kuwait Shipbuilding & Repair Yard Co., Kuwait to work as Piping Stress Engineer for Tank farm and related piping Design using Caesar – II (Ver-4.3).

* Personal Visits to Brussels, Belgium and Denhaug /Amsterdam, Holland.

AREA OF EXPERTISE
- Detailed Flexibility analysis of Power and Process piping (using Caesar, Auto pipe & CAE pipe)
- Stress Analysis of Jacketed Piping (Con & Dis.Con) systems for Sulphur Recovery Units.
- Preparation and Review of Isometrics.
- Design of Springs and Bellows.
- Onshore crude oil / Gas production and exploration.
- CPF processing facilities and export terminal.
- Petro-chemical & refinery processing systems.
- High Pressure & temperature Main steam and Feed Water systems (525 Deg C & 265 Bar (g)).
- Performing stress analysis & thermo-mechanical stability check (Upheaval Buckling) for on ground and buried flow/trunk pipelines to ASME B 31.4 & 31.8.

RESPONSIBILITIES
- Perform Flexibility analysis of piping system as per the design requirements of ASME/ANSI STD'S
- Preparation of critical line list for stress analysis and prepare work schedules.
- Review of piping force and moments on pumps, vessels, storage tanks, air fin coolers, turbines compressors, Heaters etc., v To ensure work carried out is in accordance with client's procedures and design guides.
- Issue the project specific stress and support notes, the pipe span charts, preferred support types, reinforcement requirements etc., v Co ordinate with layout and other dept., personnel of any change in design information.
- Nozzle for its allowable as per applicable API, WRC & NEMA codes using CEASER-II Package.
- Carrying out static equivalent and dynamic analysis techniques for seismic/wind/surge/slug flow piping systems.

PIPING LAYOUT ENGINEERING INVOLVEMENT
Leading and guiding the layout team to perform the following principal accountabilities,

* Preparation of Piping layout and General arrangement drawings for

* Oil & Gas Production and Re-injection Manifold Area
* Oil & Gas Separation and Stabilization System
* Glycol Contactor Area.
* Gas Compression and Re-injection Area.
* Produced Water and Treated Water System
* Crude Oil Export and Storage Facility
* Flare system.
* Finalize the pipe spacing/location on the Pipe rack, requirement of platforms for operation and maintenance accessibility during the initial phase of the project.
* Compute the piping loads on pipe rack/Anchor Bays and platforms and inform to structural department.
* Review and approve the vendor drawings during the detail engineering stage to meet the piping design requirements.
* Prepare the piping layout design philosophy for Air fin coolers, Fired heaters, vessels, columns, pumps, rotating equipments, flare systems and storage tanks etc.,
* Check and ensure the piping design deliverables are inline with project specific requirements/ applicable codes and engineering practices.

SAIPEM / IDEA EXPERIENCE
AKPO, Nigeria (Offshore platform)

Technimont ICB, Ram Petrochemical Company, Iran

AGIP- BHP Rod Integrated Development, Algeria

Indian Oil Corporation Limited (IOCL), Barauni Refinery, Begusarai, India

Sterlite Industries India Limited, Tuticorin, Tamil Nadu, India - Copper Smelter Project

Ramboll Consulting Engineers, Doha, Qatar
Mesaieed NGL-1 & NGL-2, Boil-Off Compressors for Propane and Butane, Qatar Petroleum, Qatar

GEA Energy System (India) Limited -
1 X 23 MW Coal Based CPP, Grasim Industries Limited, Aditya Cement – Rajas than, India

Bouygues Offshore (BOS), France-Sakhalin II Project

Bouygues Offshore (BOS), France- Sakhalin I Project: Dekastri Export Terminal Onshore Permanent facility

Mitsui Babcock Energy Limited, UK. 2 x 350 MW Huaneng Fuzhou Phase - II.

Tata Projects Limited, 2 x 210 MW Expansion of First Thermal Power Station, Neyveli.

Reliance Jamnagar Refinery Project, India

* Tank inlet and outlet piping involving API 650 nozzle stiffness, tank bulge, nozzle rotation, tank settlement and allowables were done.
* Pump Inlet and outlet piping with allowables being compared with API 610, 8th Edition.
* Flange Leakage calculations as per ASME Sec VIII, Div.1.
* PSV discharge thrust calculations and analysis.
* Steam turbine connected piping and solving for nozzle loads as per NEMA SM23.
* Heat exchangers connected piping.
* Stress analysis of high pressure and high temperature steam lines having temperatures of 426 C
* Piping with complex thermal operating modes in distribution manifolds and pump piping etc.
* Making the technical specifications of constant and variable spring hangers.
* Optimizing the layouts for lower anchor and support loads. Interaction with civil groups for support loads acceptance.
* Supports selection.
* Verifying pipe wall thickness selection, branch reinforcement calculations etc.
* Soil modeling for buried pipelines.

PREVIOUS EXPERIENCE

KAUSHIC PRESSURE VESSELS (P) LTD., Vellore
Design Engineer (Piping)
Duration: May 1991 - June 1995

Piping detailed engineering and plant layout activities for various projects related to Petro-Chemical and Industrial Plants as below
* Piping G.A drawings (process and utility) and Stress Isometric drawings
* Engineering of variable spring hanger supports and detailing of pipe supports
* Pipe stress analysis as per ASME B31.3 / 31.1 with P10 (Pipe stress analysis software)
* Estimation of bill of materials
* Co-ordination for interface activities with other departments
* Site support / trouble shooting of site problems related to piping and plant layout
* Preparation of piping material specifications, valve data sheets and line designation tables
* Manual checking of flexibility for non critical lines using Guided Cantilever method.
* Jacketed piping stress analysis for sulphur recovery units (Both continuous and Discontinues jacketed Piping)
* Preparation of piping stress analysis procedure for subcontractors.
* Checking subcontractor documents and coordinating with client for approvals

WORK HISTORY
(Role: Lead Stress Engineer/Stress Engineer/Manager-Stress)
Year Plant / System

2005-2006 Project Name: Floating production unit(P -52 FPU) - Offshore
Client: PETROBRAS/TECHNIP, Brazil
Place: Brazil

2005-2006 Project Name: Floating production unit(P -51 FPU) - Offshore
Client: PETROBRAS/TECHNIP, Brazil
Place: Brazil

2005-2006 Project Name: Floating production unit (Spider deck) – Offshore
Client: PETROBRAS/TECHNIP, Brazil
Place: Brazil

2004-2005 Project Name: FSO Carrier - OFFSHORE DETAIL ENGG
Client: MISC
Place: Malaysia

2003-2004 Project Name: FPSO - OFFSHORE DETAIL ENGG
Client: ROSA LIRIO
Place: Angola

2002-2003 Project Name: AKPO FIELD DEVELOPMENT PROJECT
(PREBID)
Client: TOTAL FINA ELF (TOTAL)
Place: Nigeria

2002-2003 Project Name: MANIFOLD PLATFORM
(EAST AREA EPC2 PREBID)
Client: Nigerian National Petroleum Corporation
Place: Nigeria

2002-2003 Project Name: ROD integrated Development
Client: Bougues Offshore, France
Place: Algeria

Worked in BOUGUES OFFSHORE, France (07/04/2002 TO 01/07/2002) as a Lead Piping Stress Engineer. Involved in Design and stress analysis of Compressor Piping Systems. Now leading a team of stress Engineers for this job at Saipem IDPE, India.

2000-2001 Project Name: CPP for Adithiya Cements
Capacity: 23 Mw
Client: GEA Energy Systems (India) Ltd
Place: Rajastan

2000-2001 Project Name: AB-Temporary Water Injection Project -Phase III
Client: Ramboll / Maersk Oil
Place: Qatar

2000-2001 Project Name: Oil Gathering Centers(Gc-17/Gc-3).
Client: Kuwait Oil company
Place: Kuwait ship building and repair yard company,Kuwait.

(Deputed to Kuwait ship Building And Repair Yard Company, Kuwait for Oil Gathering centers (KOC) and Flare line Area stress analysis)

2000-2001 Project Name: MS-Auto Blending for IOCL, Barauni Refinery.
Client: Tata Honey well Ltd
Place: Barauni

1999-2000 Project Name: Duct Analysis
Capacity: 140,000 TPA
Client: Sterlite Industries Ltd
Place: Tuticorin

1999-2000 Project Name: Pre bid Engineering-MAA Refinery.
Client: Kuwait National Petroleum Corporation
Place: Kuwait

1999-2000 Project Name: 2 X 210 Mew Thermal Power Expansion.
Client: Ansaldo
Place: Neyvelli, (Tamil nadu)

1998-1999 Project Name: Additional 1 x Fr 5 Co-generation plant (19.6 Mew)
Capacity: 1 x 20 Mew
Client: BHEL (Hyderabad)
Place: URAN (Maharashtra)

1998-1999 Project Name: 128 Mew Diesel power plant
Capacity: 8 x 16 Mew
Client: Wartsila NSD
Place: Nallalam, Kozhikode (Kerala).

1997-1998 Project Name: Stress Analysis of Flare Header
Client: Reliance petroleum Ltd. Mumbai
Place: Jamnagar (Gujarat)

1997-1998 Project Name: Sulphur recovery unit at Mathura Refinery Capacity: 60 Metric tones per day
Client: IOCL / PI / PLL
Place: Mathura

1993-1994 Project Name: Monomer Expansion - Project
Client: Chemical And Plastics Ltd
Place: Salem

1992-1993 Project Name: Tank farm (Revamp)
Client: Thirumalai Chemicals Ltd
Place: Ranipet

1991-1992 Project Name: UB Petro chemicals Ltd
Place: Chennai

1991-1992 Project Name: Utility and Off site Area
Client: Indian Oil Corporation Ltd
Place: Varanasi

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