Resume - Industry and project experience in developing, analyzing, training and implement...

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Resume #7649

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Summary

Industry and project experience in developing, analyzing, training and implementing simulation and advanced process control for refinery, chemical, and petrochemical operations. Experienced in working independently or in a project team environment, in leading and training others on project teams, acting as project manager, and have been a central source of reference for others. Software background includes Expert Systems and Object Oriented programming, in addition to Microsoft Suite software. Perform difficult tasks while under minimum leadership.

Education

BS Chemical Engineering, Iowa State University, 1978
Many company sponsored training courses.

Skills

Computer hardware and software:

* Mainframe systems, including DEC VAX, HP9000 and Perkin-Elmer.
* Familiar with numerous DCS's, including TDC2000, TDC3000, Foxboro IA, ABB MOD-300, Moore DCS and Yokogawa Centum.
* Microsoft (MS) Windows NT/2000, MS Office including Word, Excel, PowerPoint.
* Software including AutoCAD®, VMS, FORTRAN, DMC™, GMB™ – using G2 from Gensym Corporation, ABB SIMCONX™ and STS2000 Simulator software, SACDA Trainer Simulator software, PCAP™, Simulation Sciences Pro/II, rectified material balance program, and a variety of other APC programs from ABB.

Speak conversational Spanish.

Achievements
* Brought profit to state-of-the-art well management project in Venezuela (saved $5MM in six months).
* Installed Operating Training Simulators (OTS) reducing plant downtime (saving $0.5MM plus/year).
* Helped in the design of DMC controllers that generated $2MM/year.
* Assisted Marketing and Sales in winning new projects for ABB, Honeywell and Applied Automation.
* Conducted formal in-house and on-site training of clients.
* Created help manual and training material used by ABB employees.

Professional Experience

Engineered Systems & Equipment, Inc., Caney, Kansas, 2004-Present

Design/Process Engineer (2004-Present)
Responsible for designing, engineering, manufacturing and remanufacturing of specialized processing equipment, systems, and entire processing facilities for the food industry. This is done by creating assembly drawings, including bills of materials (BOM) and detail drawings for various machinery and process plants using AutoCAD.

ABB Simcon Inc./ABB Automation/ABB Inc., Houston, Texas 1995-2003

Senior Applications Engineer (1995-2003)
Responsible for developing real-time dynamic Operator Training Simulators of petrochemical and chemical processes using DEC VAX/Alpha and/or NT based systems. Duties included using PRO/II to provide a steady state material and energy balance of the process, regressing thermodynamic physical properties, and designing and commissioning dynamic simulation applications.

Dynamic simulator models are designed to be within 2-5% of plant steady-state. The simulator prepares operators to handle the full range of operation from startup, through normal operation, and on to normal shutdown or emergency shutdown using the same procedures and equipment faced in the plant control room. Operator Training Simulators provides an environment to reduce costs associated with operator error and to build operator confidence in handling adverse situations when operating the real process. Modified displays and updated database related to simulation on numerous DCS's, including TDC3000, Foxboro IA, ABB MOD 300, and Yokogawa Centum. Depending upon the project worked on (all OTS in Saudi Arabia), benefits exceeded $1MM plus/year.

Other project included lead project engineer for the design, configuration, testing, commissioning, training and documentation of ASMS (Abnormal Situation Management System) for Gas-Lift Wells. Operators were provided advisory messages and alarm management of process analysis performed by Expert rules. Benefits from ASMS were increased equipment utilization and reduced production losses. It saved $5MM in six months.

SACDA Inc., Houston, Texas 1994-1995
(Subsidiary of Honeywell Inc.)

Application Engineer (1994-1995)
Responsible for developing real-time dynamic Operator Training Simulators of petrochemical and chemical processes using DEC VAX/Alpha based systems. Dynamic simulator models are designed to be within 2-5% of plant steady-state. The simulator prepares operators to handle the full range of operation from startup, through normal operation, and on to normal shutdown or emergency shutdown using the same procedures and equipment faced in the plant control room. Operator Training Simulators provides an environment to reduce costs associated with operator error and to build operator confidence in handling adverse situations when operating the real process. Modified displays and updated database related to simulation on TDC3000. Depending upon the project worked on, benefits exceeded $0.5MM plus/year.

Project Manager on modeling projects which were delivered to Clients. It included dealing with client, estimating manpower requirements, monitoring project budget, system delivery, client training and project signoff.

ABB Simcon Inc., Houston, Texas 1988-1993

Senior Applications Engineer (1989-1993)
Responsible for implementation of Simcon's Process Control Application Package (PCAP™) data base on VAX systems. This package is similar in structure to DCS blocks but with emphasis in capabilities of developing new blocks using FORTRAN to match client applications.

PCAP™ maintenance and support responsibilities including creating and maintaining Software Problem Report system, maintaining and upgrading of training manuals, organizing and conducting PCAP™ training for clients, review product upgrades, and day-to-day maintenance on projects. Adviser to others in functionality of handlers as related to the PCAP™ data base. Wrote PCAP™ User's Guide for use as a source of reference to assist field engineers, clients and other technical personnel. Prepared PCAP™ data bases including FORTRAN interfaces to PCAP™ from application programs. Developed and implemented DMC™ interfaces.

Provided general software support including interfacing PCAP™ and UNOCAL HP9000 proprietary data base to the dynamic matrix control program (DMC™) versions 3.02 and 4.03, a real time multi-variable constrained control program, and to other applications software, such as Severity and OPSO (olefins optimizer).

Responsible for implementation of DMC™ and Severity demos on DEC VAX computer interfaced with a MOD-300 system which were shown at ISA and other shows, and demonstrated to potential clients.

Senior Systems Engineer (1988-1989)
Responsible for proposal preparation including, computer control scheme, scope of work and execution plan in response to client specifications.

Prepared control loop diagrams and analyzer specifications submitted with DCS and analyzer bid specifications.

Prepared schematic diagrams, training requirements and documentation supplied in basic design manual.

Applied Automation, Inc., Bartlesville, Oklahoma 1978-1988
(Subsidiary of Phillips Petroleum Company)

Systems Engineer
Responsible for design, evaluation and presentation of engineering proposals including the computer control scheme, scope of work, hardware and software requirements, including analyzer quotations, execution plan and cost estimates in response to client specifications. Was part of sales efforts including visiting client sites in discussing specifications.

Wrote and implemented data acquisition and reporting programs in FORTRAN, which resulted in better product specifications and manpower usage.

Designed, evaluated and installed computer application software that resulted in successful refinery control. Helped tune and commission key control loops yielding efficient refinery operations resulting in energy savings.

Acting manager on numerous occasions, overseeing the process from concept through presentation, and meeting all client and staff needs.

Involved with PAT (Participation Action Team), brainstorming ways of improving the work environment. Helped design, configure and implement improvements in areas such as standardization of client documentation, better methods of moving computer hardware and components in the building, and creation of a Software Change Notice procedure and form.

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