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Lead Piping Engineer (Stress Analysis / Material / Layout)

Career Objective
To secure a challenging position where my experience & communication skill can be utilized to achieve personal career goals & the objectives of my employer.

Summary
Over 18 years experience in Refinery, Petrochemical, Onshore & Offshore Oil & Gas Facilities. Experience of conceptual / detailed design and as well as performing FEED studies. Experience in FEED and Detailed Design and Engineering for major Greenfield projects as - Lead Piping Engineer. Responsibilities included Piping Design, Project management, and Technical assistance. I was solely responsible for all the piping activities, co-ordination and detailed engineering. Also responsible for co-ordination with other engineering disciplines like Electrical, Mechanical, Structural and within Piping.

Educational Qualification

Degree Discipline Year of Graduation Institution Percentage /Class Obtained
BE Mechanical Engineering 1989 Gulbarga University 66.67/ First Class

US Codes Experience:
* Familiar with the following US Industry Codes & Standards like –
o ASME Section VIII
o ANSI B31.1, B31.3, B31.4, B31.8
o API 610, API 560, API 617, API 618, API 661
o NEMA SM- 23, o ASCE 7, o WRC 107 & 297, etc.

US Work Experience:

Ambitech Engineering Corporation- Chicago, USA Oct 2008 – Present
Designation: Senior Engineer- Piping
Project: CITGO –Refinery
* Preparation of piping material specifications

US Work Experience (Contd.):

Mustang Corporation, Tampa, USA July 2007 – April 2008
(In Association with Dodsal Engineering & Construction PTE Ltd – Dubai)
Designation: Lead Engineer- Piping (Layout / Material & Stress)
Project: Rawai sulphur expansion project for Takreer- EPC Project

Responsibilities:
* Understand project scope of work and participate in technical discussions
* Thoroughly understand the contractual scope of work and raise variation requests for any work not covered as part of the work scope but is required to be undertaken for job completion.
* Supervise the preparation of feasibility studies, surveys, and reports, piping specifications, bills of quantities, materials lists
* Establish a list of discipline deliverables. Control, monitor and progress these deliverables to an agreed schedule.
* Co-ordinate the work of the project team with other engineering disciplines through liaison with other Senior/Design Engineers.
* Contribute directly to the resolution of technically difficult design problems
* Fully aware of the interface requirements between the various disciplines involved in a design project.

International Work Experience:

J Ray McDermott Asia Pacific Pte Ltd – Singapore July 2008 – Sept 2008
Designation: Principal Piping Engineer
Project: Turrum Phase-2 Development – ESSO Australia (Offshore)

* Preparation data sheets for piping special items like 5D Bends, target tee, strainer, traps, flexible hose & Hose connectors, Flame arrestor etc.
* Preparation of Piping Design Basis for layouts, Materials & stress analysis.
* Review of IDC issued documents
* Preparation of technical queries for piping specification.
* Preparation of critical line list for stress analysis.
* Stress analysis of piping system – static & transportation case

Worley Parson – Oman & United Kingdom April 2008 – July 2008
Designation - PDO FEED Team as Piping Engineer
Project: Mabrouk Onshore Exploration Facilities

* Stress analysis job at Aberdeen Shell office in UK.
* Static, wind analysis & flange leak test for various onshore exploration piping systems.

Responsibilities and Exposure:
Material:
* Preparation of Piping Material Specifications(PMS)
* Material Take-Off (MTO)
* Preparation of Mechanical Tender for Piping, Painting, Insulation works (includes Insulation of electrical Traced Lines)
* Preparation of Material & Purchase Requisition (MR & PR)
* Preparation of different vendor package within the project.
* Technical Bid Evaluation.
* Vendor drawing Review.

Layout:
* Equipment Layout, checking Piping layout Drawings, Isometrics preparation & checking, Supporting, Vessel trims etc.
* Review and commenting of Structural, Exchanger Stack details, Pressure Vessel Drawings.

Static Stress Analysis:
* Building a proper static modeling & resolving stress models using CAESAR-II.
* Stress Analysis of critical piping systems including Compressors, Pumps, Fin-fan coolers, Columns, Re-boilers, Flare systems, Turbine, High Pressure, Medium Pressure & Low pressure steam Lines, Wind analysis. WRC & flange leakage checks

Dynamic Stress Analysis:
* Building a proper dynamic model.
* Dynamic analysis of relief valve, slug flow & transfer lines etc.
* Seismic analysis using response spectrum method.
* Evaluating Transit load with time history analysis (still need more exposure). Co-ordinations with other departments like Process, HMTD, Pressure Vessels, Rotating etc.
* Design of special supports, spring supports etc.
* Designing pipe support cleat from columns & vessels.
* Familiar with the following international and national code and standards: ASME SEC.VIII.DIV.-I, ANSI B.-31.1 & 31.3, IS: 875 (Part-3), IS: 1893, WRC: 107 & 297, etc.

India Work Experience:
Engineers India Limited, India June 1994 - July 2007
Designation: Deputy-Manager in Piping (Layout / Material / Stress Analysis)
* Study of P&ID's, marking process comments on P&ID's.
* Checking & data input conceptual study on GADs, Preparation of Piping studies.
* Checking of GADs.
* Preparation / checking of Study Drawings and Isometrics for HDPE, PTFE, Rubber lined and C.S/A.S. Piping.
* Preparation of IBR Package, System Isometrics for steam, Condense and Boiler feed Water lines and their flexibility analysis using Caesar-II package.
* Preparation of Bill of Materials,
* Attending trouble-shooting problems in piping layout & modification of existing routing.
* Flexibility analysis of Piping System Using CEASER -II
* Preparation of Nozzle Orientations for Vessel, Columns and Support Clip Drawing.
* Preparation of Vendor packages, Technical evaluation etc.
* Co-ordination with other Engineering disciplines like General Civil, Structural, Electrical, Instrumentation, etc.
* Checking of all process line Isometrics mainly related with Atmospheric column, Air-Fin Cooler, Pumps and Exchangers, Support marking.
* Generation of Plant summary & Schedule of rates
* Preparation of Piping Material Specification / Valve material specification
* Conversant with all national/international codes like ASME, ASTM, API, BS and other international standards.

Major Assignment Completed
* PVC plant – IPCL Dahej
* VCM DBN - IPCL Baroda
* CRU - IOCL Baroda
* CFU – GAIL Gandhar
* IOP PH-II – IPCL Gandhar
* FPU revamp- IOCL Baroda
* EO reactor revamp –IPCL baroda
* DHDS unit BPCL Mumbai
* Sulphur recovery unit
* Amine recovery unit & sour water stripper unit
* Hydrogen unit
* LPG offsite for GAIL Gandhar
* Augumentation / modification of GCU gas supply facility to CPP-IPCL Dahej
* Additional fuel oil facilities – IPCL Dahej
* FCC revamp BPCL Mumbai
* Merox unit CPCL Chennai
* Panipat refinery expanision project- offsite Panipat
* FCC & GCU revamp HPCL Mumbai
* General engineering for revamp project of Qatar petroleum-Doha
* LLDPE plant- Panipat refinery

Thapar Chemtex Consultants Ltd., Bangalore March 1993 – April 1994
Design Engineer-Piping
* Preparation of piping Gads, piping isometrics
* Checking of Gads, Nozzle orientation drawings.
* Preparation of bill of material.
* Cleats & support marking.
* Co ordination with Process, Civil, Instrumentation departments.
* Furnishing the engineering input information to various engineering, disciplines, like civil & structural, Instrumentation, Mechanical, and Pressure Vessel, Electrical etc.

Major Assignment Completed
* Hainan polyester plant – China
* Indorama Synthetics India Ltd.

Dalal Consultants & Engineers Ltd., Mumbai Feb 1992 – Feb 1993
Jr. Engineer (Piping & Mechanical)
* Carry out detail engineering activities for nuclear power plants.
* Study of design basis report & P&Ids, Checking of GADs
* Carrying out Design calculation for pump suction & dishrag line sizing.
* Pipe friction & NPSH calculation pipe thickness calculation

Major Assignment Completed:
* Fuel handling system (inside reactor building) - Rajasthan atomic power plant
* Tank form area - Tarapur atomic power plant.

Khange Industries, Gulbarga Nov 1990 – Feb 1992
Design & production engineer
* Involved in inspection and quality control of Pressure vessel.
* Offering inspection to various consulting firms.
* Preparing pressure Vessel & fabrication drg.
* Carrying out weld quality test like radiography & NDT tests
* Co ordination with Client's
* Supervising workers

ACC Babcock Ltd. Shahabad Nov 1989 – Nov 1990
Trainee Engineer in Pressure Vessel & Pipe bending Section

Major activities associated

* Study of Pressure vessel drawings Preparing fabrication drawings, Preparing templates for nozzle cutting
* Preparing work schedule & progress report Monitoring progress of work, solving problems during fabrication co –ordination with material control department,
* Preparing Isometric drawings/ models for cold & hot bending,
* Conversant with SMAW, Manual welding, Flash welding procedures etc.
* Conversant with post weld heat treatment like Annealing & Normalizing Methods.

Training Undergone:
* Training on Stress analysis-static & dynamic at CODE Inc. Houston, 2008
to upgrade knowledge on Caesar-II.
* Plant Design Management System PDMS (Duration15 days)

Software Skills
* Extensively used Package like CEASER-II for flexibility analysis of piping system.
* Extensively used Microsoft office, Dbase, world perfect etc.
* Extensively used AUTO CAD for drafting GADs & Isometrics.
* MTO, IPMS & MR PACK, for plant summary & SOR generation.

Professional Membership
* Permanent Member of Institution of Engineers India & Chartered Engineer

Other

* Authorized to work in the US.
* Willing to relocate anywhere in the US.

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