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Application for post of: Refractory Engineer
CAREER OBJECTIVE
To seek a career in an organization that provides motivation, ambience, Upward mobility and exposure to innovate technologies. As an engineer, my endeavor would be to strive for perfection in any assignment I undertake
EDUCATIONAL QUALIFICATION
B.E in ¡* Ceramic and Cement Technology from Poojya Doddappa College of
Engineering, Gulbarga University, Karnataka India
PROFESSIONAL DEVELOPMENT
„« Proficiency in Computer: WINDOWS, EXCEL, WORD, AUTOCAD, And UTILITY PROGRAMS
„« Worked as a Trainee Engineer for Glaze Preparation of Sanitary ware bodies with E.I.D Parry India Limited, Chennai, Tamilnaidu India.
WORK EXPERIENCE
Experience in Cement Industries
From Mar15, 2005 - Aug 2005
Position: Site Manager
Company: Eastern Province Cement Co / GAMA Mousegah Arabia Ltd / Karrena Arabia Co Ltd.
This plant is located at Khursaniyah, Kingdom of Saudi Arabia. This project is providing an expansion to the existing operational plant.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory works to the Cooler, Kiln hood, Inlet chamber, Tertiary air duct and complete pre heater Building including raw mill pipe and feed pipe.
„« Installation of Refractory lining to the Rotary Kiln by using multi-o-ring machine.
„« Checking of prepared progress reports, prior to submittal to the client.
„« Preparation of completion certificate and submittal to the client for approval.
„« Checking of invoices prior to submittal to the client.
From Sep 2000 - Feb 2001
Position: Site Engineer for Refractories
Company: Kuwait Cement Co / Fabtech / Murry & Roberts JV / Karrena Arabia Co
Ltd.
This project is located at Greenfield's project Shuaiba, Kuwait. This project includes expansion of 1.8 MPTY Kiln project.
Duties and Responsibility
„« Checking the quantities of refractory and comparison with bill of quantity and checking of materials with reference to actual quantities and drawings.
„« Checking the drawings and recording the modification which arises on site and following up with client Engineering department regarding the changes and modification.
„« Required supervision for installation of Refractory lining to Rotary Kiln, Tertiary Air Duct, Quartiary Air Duct, Kiln Hood, Riser Duct and Burner pipe during expansion of Kuwait Cement Company at Shuaiba-Kuwait.
„« Inviting client to witness various activities starting from surface preparation to final inspection.
„« Preparation of track records and plans for Refractory installation.
„« Preparation of weekly and monthly progress report and submittal to the client.
„« Preparation of monthly invoices and submittal to the client.
„« Preparation of completion certificate and submittal to the client.
Experience in Steel Plant
From Apr 2006 - Dec 2006
Position: Site Manager
Company: Hadeed Steel, DRE Plant / Saudi Voest Alpine / Karrena Arabia Co Ltd.
This plant is located at Al-Jubail, Kingdom of Saudi Arabia. This project is providing an expansion to the existing operational plant.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory works to the Reduction Furnace area, Reformer Facilities, Transfers lines and Power stack.
„« Checking of prepared progress reports, prior to submittal to the client.
„« Preparation of completion certificate and submittal to the client for approval.
„« Checking of invoices prior to submittal to the client.
From Sept 2005 - Jan 2006
Position: Site Manager
Company: Hadeed Steel / Daneili Saudi Arabia Ltd / Karrena Arabia Co Ltd. This plant is located at Al-Jubail, Kingdom of Saudi Arabia. This project is providing an expansion to the existing operational plant.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory works to the Walking Hearth furnace, Flue gas duct and stack
„« Checking of prepared progress reports, prior to submittal to the client.
„« Preparation of completion certificate and submittal to the client for approval.
„« Checking of invoices prior to submittal to the client.
Experience in Petrochemicals, Gas Plant, Fertilizer, Refinery and Water Plants
From Jan 2007 - Till date
Position: Project Manager
Company: Jubail Chevron Philips Project / Consolidated Contractors Company W.L.L
/ Karrena Arabia Co Ltd.
This plant is located at Al-Jubail, Kingdom of Saudi Arabia. This project is providing an expansion to the existing operational plant.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory works to the Cracking Furnace 04 nos, Boiler 02 nos and Thermal oxidizer connecting with stack 02 nos.
„« Checking of prepared progress reports, prior to submittal to the client.
„« Preparation of completion certificate and submittal to the client for approval.
„« Checking of invoices prior to submittal to the client.
From Oct 2003 - Jan 2005
Position: QC Supervisor for Refractories and Insulation
Company: Saudi Aramco Berri Gas Plant / Technip Saudi Arabia / Karrena
Arabia Co Ltd.
This plant is located at Al-Jubail. This project is providing new facilities to an existing operational plant for additional throughout of sour gas. This facility includes two new sulfur recovery units and revamping of the three existing sulfur recovery units to meet higher required recovery rates and additional sulfur storage tanks.
Duties and Responsibility
„« Checking the quantities of refractory and insulation and comparison with bill of quantity and checking of materials with reference to actual quantities and drawings.
„« Checking the drawings and recording the modification which arises on site and following up with engineering department regarding the changes and modification.
„« Required supervision for refractory and insulation which includes installation of Refractories for equipments i.e. Sulfur Condensers, Sulfur Converter, Reaction furnace, Thermal Oxidizer, Reaction furnace main burner, Reaction furnace steam generator, Sulfur Stack 92 meter height, Acid proof lining to sulfur Pits and Hot, Cold & Acoustic Insulation of stationary equipments and piping of various diameter.
„« Checking the Refractory sample results after testing in the laboratory and comparing the results with product data sheet prior to submittal to the client for approval.
„« Checking the submittals from sub contractor and also checking of invoices
„« Inviting client for inspection of various activities starting from Refractories and insulation of equipments and piping.
„« Preparation of track records and plans for Refractory and insulation work.
„« Attending meetings with sub-contractor and client for progress and quality issues.
From Aug 20, 2003 - Sep 2003
Position: Site Manager
Company: S.I.P.C / Karrena Arabia Co Ltd.
The plant is located at Al-Jubail. The job involves Refractory lining to the transfer lines and the work was performed under umbrella of Belleli Saudi Arabia.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory works to the transfer lines.
„« Checking of prepared progress reports, prior to submittal to the client.
„« Preparation of completion certificate and submittal to the client for approval.
„« Checking of invoices prior to submittal to the client.
From June 2003 - Aug 2003
Position: Site Engineer for Refractories
Company: QAFCO, Doha-Qatar / Krupp Udhe GmbH / Karrena GmbH.
The plant is located in Doha-Qatar. This is an expansion of QAFCO - 04 Expansion Project.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Supervision of Refractory lining and Insulation to the Primary Reformer, Secondary Reformer, Process Gas Cooler and Boiler.
„« Preparations of track records for completed Refractories.
„« Preparation and marking of Refractory sample for laboratory submission and checking the sample results with product data sheet and submitting to the client for approval.
„« Preparation of progress reports and submitting to the client.
„« Preparation of completion certificate and demobilizing.
From Jan 2003 - March 2003
Position: Site Manager
Company: Saudi Aramco Jeddah Refinery / Karrena Arabia Co Ltd.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory re-lining to Regenerator Dip leg, Regenerator Cyclone, Regenerator plenum, Regenerator Grating, Reactor shell, Reactor dip leg, Reactor cone, Orifice and Riser Duct of Fluid Catalytic Cracking Unit during turnaround shutdown.
„« Checking of prepared progress reports and prior to submittal to the client.
„« Preparation of completion certificate and submittal to the client for approval.
„« Checking of invoices prior to submittal to the client.
From July 2002 - Nov 2002
Position: Site Engineer for Refractories and Insulation
Company: National Est. for Agricultural & Industrial Sulfur / Karrena Arabia Co Ltd.
This plant is located at Dammam. This project is providing new facility to an existing operational plant for additional throughout of agricultural Sulfur.
Duties and Responsibility
„« Checking the quantities of refractory and insulation and comparison with bill of quantity and checking of materials with reference to actual quantities and drawings.
„« Checking the drawings and recording the modification which arises on site and following up with client Engineering department regarding the changes and modification.
„« Required supervision for installation of Acid proof brick lining and insulation for equipments and piping i.e. Sulfur common tank, Drying tower, absorption tower, Reaction furnace and complete installation of Hot & Cold to all equipments and Piping of various diameter.
„« Checking the Refractory sample results after testing in the laboratory and comparing the results with product data sheet prior to submittal to the client for approval.
„« Inviting client for inspection of various activities starting from Refractories and insulation of equipments and piping.
„« Preparation of track records and plans for Refractory and insulation work.
„« Attending meetings with client for progress and quality issues.
From Nov 2001 - March 2002
Position: Site Supervisor for Refractories
Company: National Titanium Dioxide Company. Yanbu / Saudi Binladin / Karrena
Arabia Co Ltd.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Supervision of Refractory lining to Sand Separator, Chlorinator Reactor, Transfer lines, and installation of Acid resistant brick with backup rubber lining in sludge Storage tank.
„« Preparations of track records for completed Refractories.
„« Preparation and marking of Refractory sample for laboratory submission and checking the sample results with product data sheet and submitting to the client for approval.
„« Preparation of progress reports and submitting to the client.
„« Preparation of completion certificate and demobilizing.
From March 2001 - April 2001
Position: Site Manager
Company: Saudi Aramco Rabigh Refinery / Saudi Binladin / Karrena Arabia Co Ltd.
This Plant is located in Rabigh, Jeddah. This project involves Refurbishment of Steam Boilers 151 & 153 for Steam Generation plant.
Duties and Responsibility
„« Mobilizing and demobilizing of site.
„« Attending the progress meetings with client.
„« Checking of Refractory drawings and material take off prior to start of Refractory lining.
„« Monitoring the execution of Refractory works to 02 each Steam Boiler.
„« Checking of prepared progress reports and prior to submittal to the client.
„« Preparation of completion certificate and submittal for approval to the client.
„« Checking of invoices prior to submittal to the client.
From Feb 2001 - March 2001
Position: Site Engineer for Refractories
Company: QAFCO-01, Doha-Qatar / Karrena Arabia Co Ltd.
Duties and Responsibility
„« In this above project, I was responsible for the supervision of Refractory Re-lining of Hydrogen Reformer Roof Replacement with Brick work along with replacement of 72 numbers of Burners block during the turnaround Shutdown at QAFCO-01.
From March 2000 - April 2000
Position: Maintenance Engineer for Refractory and Insulation
Company: Al-Yusr Townsend & Bottum Co. W.L.L / Kemya Olefins / Karrena
Arabia Co Ltd.
Duties and Responsibility
„« In this above project, I was responsible supervision of Refractory and Insulation maintenance works for 07 each Cracking Furnace and 03 each Steam Boiler at Kemya Olefins (Jubail Petrochemicals Company, Jubail Saudi Arabia).
From Nov 1999 - Jan 2000
Position: Site Engineer for Refractories
Company: Willich Saudi Arabia / Petrokemya Olefins / Karrena Arabia Co Ltd.
This Project is located in Jubail, Saudi Arabia. This project is providing facilities to existing Ethylene Cracking unit.
Duties and Responsibility
„« Checking the quantities of refractory and comparison with bill of quantity and checking of materials with reference to actual quantities and drawings.
„« Checking the drawings and recording the modification which arises on site and following up with client Engineering department regarding the changes and modification.
„« Required supervision for installation of Refractory lining to 03 each Pyrotol Reactor, 02 each Boiler and 02 each Incinerator at Petrokemya, Jubail.
„« Inviting client to witness various activities starting from surface preparation to final inspection of Refractories.
„« Preparation of track records and plans for Refractory installation.
„« Preparation of weekly and monthly progress report and submittal to the client.
„« Preparation of monthly invoices and submittal to the client.
„« Preparation of completion certificate and submittal to the client.
From May 25, 1999 - Oct 1999
Position: Site Engineer for Refractories
Company: ABB Lummus Saudi Arabia / Jubail Petrochemicals Company / Karrena
Arabia Co Ltd.
This plant is located at Al-Jubail. This project is providing new facilities to an existing operational plant for additional throughout of cracking unit. This facility includes new ethylene cracking unit and steam generation plant and revamping of existing cracking furnaces.
Duties and Responsibility
„« Checking the quantities of refractory and comparison with bill of quantity and checking of materials with reference to actual quantities and drawings.
„« Checking the drawings and recording the modification which arises on site and following up with client Engineering department regarding the changes and modification.
„« Required supervision for installation of Refractory and Insulation to 07 each Cracking Furnaces and 03 each Steam Boiler.
„« Inviting client to witness various activities starting from surface preparation to final inspection of Refractories.
„« Preparation of track records and plans for Refractory installation.
„« Preparation of weekly and monthly progress report and submittal to the client.
„« Preparation of monthly invoices and submittal to the client.
„« Preparation of completion certificate and submittal to the client.
From Dec 1998 - May 1999
Position: QC Inspector for Refractories and Insulation
Company: Saudi Aramco Berri Gas Plant / JGC Corporation / Karrena Arabia Co Ltd.
This plant is located at Al-Jubail. This project is providing new facilities to an existing operational plant for additional throughout of sour gas. This facility includes one new sulfur recovery units and revamping of the three existing sulfur recovery units to meet higher required recovery rates and additional sulfur storage tanks.
Duties and Responsibility
„« Checking the quantities of refractory and insulation and comparison with bill of quantity and checking of materials with reference to actual quantities and drawings.
„« Checking the drawings and recording the modification which arises on site and following up with engineering department regarding the changes and modification.
„« Required supervision for refractory and insulation which includes installation of Refractories for equipments i.e. Sulfur Condensers, Sulfur Converter, Reaction furnace, Thermal Oxidizer, Reaction furnace main burner, Reaction furnace steam generator, Sulfur Stack 92 meter height, Acid proof lining to sulfur Pits and Hot, Cold & Acoustic Insulation of equipments and piping of various diameter.
„« Checking the Refractory sample results after testing in the laboratory and comparing the results with product data sheet prior to submittal to the client for approval.
„« Checking the submittals from sub contractor and also checking of invoices
„« Inviting client for inspection of various activities starting from Refractories and insulation of equipments and piping.
„« Preparation of track records and plans for Refractory and insulation work.
„« Attending meetings with sub-contractor and client for progress and quality issues.
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