Resume - MECHANICAL ENGINEER (12+), 10 YEARS WORK EXPERIENCE IN QA/QC/QMS WITH REPUTED EN...

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[09] Date of birth: - 9th December 1978. (Age-30 Yrs.)

[10] Nationality: - Indian

[11] Cast: - Kadva Patidar–Patel

[12] Height: - 165.00 Cm.

[13] Weight: - 59.50 Kg

[14] Eyesight: - Normal

[15] Mother Tongue: - Gujarati

[16] Language proficiency: - English, Gujarati & Hindi [can Read, Write & Speak]

[17] Hobby: - Internet surfing, Gujarati music & Photography

[18] Field of Interest: - Metrology & TQM

[19] Strength: - Positive attitude, Leadership quality, Professional approach, Hard working, Teaching power

[20] Educational Profile: -

Exam. Passed Year University /
Board Institute % of
Marks Class
Diploma in Mech. Engg. April-'99 T.E.B.
Gandhinagar Government Polytechnic College, Rajkot 60.77 First
H.S.C.
[Science] April-'95 G.H.S.E.B.
Gandhinagar Shri B. M. Commerce Higher Secondary School, Bhavnagar 50.20 IInd
S.S.C.
[Science] April-'93 G.S.E.B.
Gandhinagar Shri Swaminarayana High School, Bhavnagar 79.14 Dist.

[21] Experience: - 9½ years of work experience in reputed engg. industries.

Company QMS Certification Position Duration
AMUL Industries (P) Ltd.; Galaxy Bearings Ltd. (ADICO group Rajkot)
ISO/TS-16949:2002
& ISO 9001:2000

Management Representative
M
April-07 onwards

TURBO Bearings (P) Ltd. Rajkot ISO/TS-16949:2002 Sr. Engg. (QA) &
Dy. MR April-04 to March-07 [3 Years]
RMP Bearings Ltd. (TEXSPIN group) ISO/TS-16949:2002 Prod. & Prod. Plng. Engg. July-99. to Feb.-04 [About 5 Years]

[22] Project Work: - Drawing and manufacturing of 'Crown (Cap of Cold Drink) repairing and fitting machine'.

[23] Computer: - I have knowledge of MS DOS, 2003 & XP Operating system, also knowledge of MS Office 2007 (Excel, Word & Power point presentation), AUTO CAD-2004, MINITAB-15, operating of ERP (Enterprise Resource Planning) & MRP (Manu. resource plng.) software, basic of internet & intranet (IMS-internal messaging software – Jifysense), outlook & have good command over key board [Both English (up to 60 wpm) & Gujarati]. Can prepare mathematical & logical sheets in MS EXCEL for easy & mistake-proof calculation. Also knowledge of ULTRA, INTRA and contour software used for Form and Roundness Tester in Taylor Hobson (UK) made instruments. Also perform basic/routine hardware & software maintenance, software installation etc. Can provide computer operation training to the staff.

Have worked for Three Years (2004-2007) At: TURBO BEARINGS (P) LTD. RAJKOT: -

QMS Activity
1. Point no. 1, 2 & 3 of first para. From pg. no. 5 (ISO/TS 16949 standard cl. No. 5.5.2)
2. Documentation work: Quality Manual, QSP, Activity Chart, Control Plan / Quality standard, PFMEA, Process Flow Charts, Characteristics Matrix, Process Drawings, Plant Layout, Contingency Plan & SOP. Design of formats for various records and documents.
3. Routine work of Existing Quality Management System. Have played vital roll in implementation activity of ISO/TS 16949:2002 QMS certifications.
4. Documents updation, distribution & control.
5. Audits: To plan, schedule, conduct & perform System audit, Process audit and Product audit.
6. Key performance data compilation and analysis.
7. To conduct Management Review committee Meeting [MRM].
8. Training: To arrange/plan training programme, maintain training records & employee training history card and to provide induction training to new engineer/employees. Also to provide technical training to sales persons. Skill matrix, gap analysis. Training evaluation, Training effectiveness.
9. To communicate and fulfill QMS related requirements, handle QMS related Issues of customer.
10. To guide and help suppliers / Job workers to Implement, Improve & Maintenance of QMS.

QA Activity
11. Inspection & Testing: - First off (Set-up) inspection, Last piece comparison, Patrol / In-process Inspection, Receiving Inspection of Raw material & Semi finished Machined parts, Receiving Inspection of bought out parts & packaging material, Lot Approval, Final Product Inspection, Millipore contamination test, PDI (Pre Dispatch Insp.), Lay out inspection, Endurance Testing and All types of Metrological Inspection.
12. Gauge Room: -Gauges, Masters and Fixtures Design, Manufacturing and Follow-up. To prepare workmanship samples for attribute type Insp. Selection of IMTE for appropriate use. Storage, Preservation, Servicing, Issue-Receipt of IMTE. To maintain IMTE history card.
13. SPC: Tally Chart, Histogram, Variable Control Chart (X-bar & R, I-MR, X-bar & σ), Attribute Control Chart (p, np, c & u-chart) Process capability (Cp/Cpk) & Process performance (Pp/Ppk) study.
14. PPAP documents-samples preparation & compilation for newdev. products/customers (Product Validation)
15. To approve supplier's PPAP and sample product. DOL (Self) certification of suppliers.
16. MSA: - Variable & Attribute Gauge R & R, Bias, Linearity, Repeatability, Stability study.
17. Calibration: - Calibration of IMTE - Gauges, Instruments, Master Pieces, Plotters etc.
18. Metrology Lab: - Operating of all type of Precision standard room instruments like Form TalySurf 50 i & 50 (Taylor Hobson UK Make), Roundness Tester Talyrond 30 & 131 (Taylor hobson UK make), Surtronic 3+ Surface Roughness tester, Profile projector, Vibration velocity tester BVT 1-A, Db meter (Noise Tester), Electronic Dial calibrator, Hardness tester, Air gage unit, Electronic Height gage & Sine bar etc.
19. Pareto analysis. Analysis and monitoring of COPQ.
20. Reporting:- Works Manager

 I had joined my job as a QA Engineer in April-2004.
 I was promoted as a Sr. Engineer (QA) in July-2004.
 Have worked as A Deputy MR, from January-2005 to March-2007.
 Successfully completed pre audit, certification audit and surveillance audit of ISO/TS 16949:2002.
 Trained Internal Quality Auditor for ISO/TS 16949:2002 (To perform Product audit, Process audit & System audit) and am Auditor to perform IQA in all the dept. of company as well as suppliers and job workers. I have been trained by TUV SOUTH ASIA & SPCPL.
 Member of MDT who handles customer complaint.
 Reduced rejection level from 1000 to 350 PPM at customer end (OEM) in two years with team work efforts.
 Faculty to train workers, supervisors & quality inspectors for QA & QMS related matters.
 Leader of supplier (QMS) development committee & coordinator of CIP team.
 Member of APQP (Advanced Product Quality Planning) team.
 Member of staff recruitment committee.
 Successfully completed cont. imp. Project on Plant lay out design.

 TURBO BEARINGS (P) LTD. RAJKOT. TS 16949:2002 company (Certified by TUV SUD in Jan-06).
 Year of Establishment: 1989
 Annual Turn over: - Around 400 Million INR.; No's of employee: - Around 300
 Sister Concern: - Turbo Industries, Parth Industries & Black Diamond Corporation (Mikado) Rajkot.
 Machinery: - Parishudh, SRB, Nova, Thielenhaus, Suphina, Parivartan, HMT, Hi-Life, WMW, Alex, Scarlo, Micromate, Wuxi, Sunrise (China) & self made conventional, semi-automatic and automatic CNC grinding & super finishing (honing) machines.
 Web Site: - For more details Log on to http://www.turbobearings.com/
 Product Range: - Tapered Roller Bearing, Cylindrical Roller Bearing, Deep groove Ball Bearing, Thrust Ball Bearing, Thrust Roller (King Pin) Bearing, Angular Contact Ball bearing, Steering Races, Needle Roller Bearing & Cages, Spherical Roller Bearing, Sliding Contact Bearing.
 Major OE/AU Customer: -International Tractors Ltd. (Sonalika), Premium Energy Transmission (Greaves) Ltd. Pune, Gujarat Mahindra Tractors Ltd. Baroda, HMT Tractor Pinjore, TAFE, FARMTRACK, Eicher tractors Bhopal, Punjab tractor (Swaraj), Alpump Pvt. Ltd. Chennai, Sundram Fastners Ltd (TVS), Atul Auto Ltd., P.M. Diesels (p) Ltd., Kirloskar Oil Engine, Windals precision.
 Export Market: - U.K., U.A.E., A & S FERSA Bearing (Spain), Egypt, Korea, Brazil, Turkey, Sri Lanka, Argentina, West Africa, Bangladesh etc.
 Replacement Market: - Distributor Network throughout India.

Have worked for about Five years (1999-2004) at RMP BEARINGS LTD, RANPUR (TEXSPIN group):

Production related activity
 Assembly of all types of Bearings.
 Super-finishing (Honing, Vibratory & Lapping) process.
 Tools, Jigs and fixtures Design, manufacturing and follow-up.
 Manpower Management (2 Engineers + 8 Supervisors & Inspectors + 95 Operator level staff). On job training to new workers & employees in my department.
 Customer returned product analysis.
 To solve day-to-day problems, related my department.
 Routine work of ISO-9002 & QS-9000 Quality Management System.
 To prepare PFC, SOP, CP, CM, PFMEA etc. documents related my dept.
 Process validation. OEE analysis for manufacturing equipment.
 To prepare and approve workmanship samples for visual & rotation (attribute) checking.
 Special Process: - I have Basic knowledge of Electroplating & Powder coating processes like Zinc plating (white & yellow passivation), Blackening & Hot phosphating

Planning (PPC) activity
 Shop planning (Vibratory, Nylon Molding, Press shop, Zinc-Blackening-Phosphating, Heat treatment), Machine planning (Grinding & Super finishing), Vendor store (Job Work) planning, Raw material planning, BOP's planning, Packaging material planning, Monthly/Weekly/Daily base Assembly planning, Dispatch planning/scheduling etc.
 Inventory monitoring at Raw material, In process components and Finished product.
 To decide and monitor stock level of Bought out parts, packaging material & consumables.
 Process flow monitoring & material follow-up (through ERP software).
 To conduct monthly OPG [Operation & Plan Group discussion] meeting as a Production Planning Engineer.
 To conduct Daily production follow-up meeting.
 Reporting: - GM (Production)

 I had joined my Job as a Trainee Engineer in July-1999.
 After 45 Days Induction Training, I had started my work at Production Dept. (Drawn cup Assy Brg. division).
 I was promoted as a Sr.Engineer-Production (Assembly-In charge) in Jan.-2000.
 Implemented 'Single piece flow' concept in selected assembly line.
 I was given an additional responsibility of Production Planning activity in July-2001.
 I was Qualified Auditor to perform Internal Quality Audit in all the dept of company.
 I was selected person to audit suppliers and job workers.
 Member of CFT & CIP team.
 Successfully developed 4 types of steering column bearing for 'SONA steering systems', and 2 types of Jockey Pulley for 'LMW & KTTM', which contributed 16% of total SOB.
 Selected person to train workers, supervisors & inspectors.
 Awarded twice for 'BEST HOUSEKEEPING' among the company.
 Successfully completed cont. imp. Project on 'Material handling' (especially to prevent damages of Inner ring track)

 RMP BEARINGS LTD., RANPUR-363 610, Dist: Amdavad. (TUV Certified in 1997 For ISO-9002, in 2002 for QS-9000 & in 2005 for ISO/TS 16949:2002).
 Year of Establishment: - 1965
 Annual Turn over: - 200 Million INR. Group Turn over: - 500 Million INR.
 No's of Employee: - Around 280.
 Sister Concern: - Texspin Bearings Ltd. Ranpur, Vidhyut Motors Pvt. Ltd. Mumbai (VMPL), N.M. Gopani polytechnic college Ranpur, Chandrodaya Ayurvedic Pharma. Ltd.
 Brand Name: -TEXSPIN
 Web Site: - For more details Log on to http://www.texspin.com/
 Machinery: - Nova, Cincinati, HMT, Jung, WMW, Voumard, Famir, GMN, Imported Injection molding machine & self-made M/c.
 Product Range: - Deep groove ball bearing, Pillow block bearing, Thrust bearing, Angular contact Ball bearing (Single & double row), Clutch bearing, Steering races, Steering cages, Drawn cup needle roller bearing, Split bearing (Full compliment), Jockey pulley (Tensioner pulley), Sheet metal components for Automotive applications (Steering joints - Yoke, Rack stopper) & special purpose bearings.
 Customer: -
 Automotive: -Telco, Maruti Udyog, Sona Steering, Ashok Leyland, LML,
Kawasaki, Bajaj Auto Ltd., Gabrial India Ltd, Rane Power,
Escorts-Yamaha, SONALIKA, NEW HOLLAND Tractors etc.
 Textile: - LMW Coimbatore, Trumac, KTTM, Laxmi Auto Looms, Textools
 Export: - Europe, USA, Japan and Gulf countries
 After sales: - Distributor Network throughout India.

Working with ADICO group (Galaxy – Amul) Rajkot, since April-2007

1. To ensure that process needs for the quality management system ISO/TS 16949:2002 are established and implemented.
2. Reporting to top management on the performance of the quality management system and any need for improvement.
3. Ensuring the promotion of awareness of customer requirements throughout the organization.
4. Same as 'QMS Related Activity' of first para. 'RESPONSIBILITY' of page 03 – sr.no.2,4,5,7,8,9,10.
5. Routine work of ISO/TS 16949:2002 & ISO 9001:2000 Quality management system of Unit-1,2,4 & 5 (Amul).
6. Production Part Approval Process (PPAP) documents & samples preparation and compilation.
7. To establish departmental objective in consult with top management.
8. To perform safety & 5-S audit in the plant
9. Data analysis of KPI, Pareto (ABC) analysis, KANO analysis and Route cause analysis.
10. Management of IS/ISO, Customer & Company's engineering standards.
11. Supplier evaluation / Rating.
12. Supplier QMS Development activity.
13. Selection, co-ordination and liaison with certification body on matter relating to QMS.
14. Reporting: - C.E.O. / GM (Opr'n)

 I had joined my job as 'ASST. MR' in April-2007 at GBL.
 I was promoted as a 'MANAGEMENT REPRESENTATIVE' in May-2007.
 Member of MDT, APQP & CIP team.
 Facilitator for Quality circles.
 Leader of supplier QMS development committee.
 Internal Quality Auditor for Product, Process & System Audit.
 Trainer for QMS awareness, SPC, 5-S/House-keeping, 7-QC Tools, MSA, Quality Circle, POKA YOKE, PFMEA, Safety, KAIZEN, PPAP, QMS Documentation etc. subject.
 Selected person to audit suppliers & job workers.
 Selected person to train Internal Auditors for Product, Process and System audit.
 Member of AOP meeting.
 Successfully completed continual improvement project on 'Paperless office' at Galaxy and 'Shop-floor communication' at AMUL.
 Successfully implemented online activities at Stores, HR, QA, QMS dept.
 Successfully completed certification audit of TS-16949 at Galaxy.
 Successfully completed FU Audit of TS-16949 QMS conducted by TUV Rh of two plants (U-I & U-IV) and ISO 9001:2000 of U-II & U-V at Amul.

 GALAXY BEARINGS LTD., Shapar – Dist. Rajkot A TS-16949 certified company (certified by TUV in 2003 for QS-9000 & in 2008 for TS-16949). Also certified for ISI mark for selected product from BIS.
 Year of Establishment: - 1990
 Annual Turn over: - 230 Million INR. [Group turn over: 4000 Million INR]
 No's of Employee: - Around 220. Brand Name: - SUN
 Group Company: - DJR Delux Bearing Ltd. Pune, Galaxy Chains Pvt Ltd., Adico spares Pvt. Ltd., Forge & Forge Ltd., Adico forge Pune, Advance Diesel Engines Pvt. Ltd., Avirat Engineering Company, Amul Tek, KG Intimatewear, Galaxy education systems Rajkot.
 Web Site: - For more Details Log on to http://www.sunbearing.com/
 Machinery: - PMT, Cincinati, HMT, Jung, WMW, Voumard, Sunrise (China), Blanchard, Scarlo, S-M etc.
 Product Range: -Tapered roller bearings, cylindrical roller bearings and Parts.
 Customer: - Delux Bearing Limited, KG Roulements International Pvt. Ltd, Usha International Limited (UIL), Defense Dept. of India, ASRTU (State Road Transport), Kirloskar Oil Engine Ltd. Pune, GAGL Baroda, Export, Luxite Ind. & Replacement market.
 Brief about AMUL: - One of the Largest manufacturer of 5-C –Connecting rod, Crank shaft, Camshafts, Cylinder block & Cylinder head of India, supplying to TATA motors, MARUTI, JOHN DEERE, CUMMINS, M&M, SONALIKA, SAME, TCL etc.
 No's of Employee: 1500; Established in 1965; Annual Turn-over: 1500 Million INR
 Website: http://www.amulind.com/

CAREER OBJECTIVE:

 To build an auspicious career in the field of Quality Management System with a professional organization.

TRAINING / Other Qualification:

 Attended and successfully completed 3 days training prog. on 'ISO/TS 16949:2002 Awareness and Internal Auditing' arranged by TUV south asia (2006) Faculty Mr. Alok Menon.
 Have attended training programme on SPC, Six-sigma, 7 QC Tools, 5-S arranged by TUV SUD (2006).
 Have taken throughout training of QMS from Mr. Syam Potnis (SPCPL) for about 1½ yr (2001-02).
 Attended a seminar on 'Metrology of Roundness & Form Testing', organized by CMTI & MTI Banglore (2006).
 Passed Air wing NCC 'A' certification exam with 'A' grade (1991-92).
 Have attended a one day seminar on 'Machine calibration' at REA/NSIC (2006-07).
 Have attended a seminar on 'Power of KAIZEN' arranged by CII (June-08) Faculty Mr. Anil Parasharami of Tata Motors Ltd.
 Have basic knowledge of EMS, Lean Manufacturing & TPM.

Preferred Location:

 Anywhere in Gujarat (Including Diu & Daman).

REMUNERATION:

Salary drawn Other benefit Expected salary Joining period Reason for job change
Rs. 2.25
LPA CTC Tele Allow., 0% Int. Loan, 24 Leave, 12 Paid holiday, LTA, Medical, Insurance benefit etc. Negotiable but competitive with existing package Min. 30 to Max. 45 days For better prospect

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