Resume - I am Vasu Jajala working in Shell Nig.Ltd. As a Construction Instrument Supervis...

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OBJECTIVE: -

Seeking the Position of Instrument Construction Supervisor (Oil & Gas, LNG and Petrochemicals), with aspiration to work and grow in all fields with eagerness, to take a challenging Carrier in the field by associating with a progressive organization. That gives me a scope to utilize my knowledge and skills for the best use in the organization, to update my knowledge and skills according to latest Trends and to be a part of team player in multinational work force.

Career Summary: -

* Shell Petroleum Development Company (Okoloma Gas Plant Project), Nigeria
* Qatar Gas I & II (Project & Maintenance), State of Qatar
* Qatar General Petroleum Co.Ltd. (Q.G.P.C) PS-1, Offshore North field (Project).
* Maesk Oil Qatar, Offshore Rig, State of Qatar (Project).
* Alufluoride Chemicals India Ltd (Project), Visakhapatnam, AP, India.
* Andhra Petrochemicals Ltd. (Project & Maintenance), Visakhapatnam, AP, India.

„X During my 16 years plus of practical experience in the field of Process/Machine Control Instrumentation of Offshore & Onshore, Oil & Gas, LNG, and Petrochemical industries at various positions as Instrument Construction Supervisor, Sr.Instrument Technician, Lead Technician in India, Abroad and West Africa.

„X Working in Shell as Instrument Construction Supervisor in Okoloma Gas Plant of Construction, Pre-commissioning and Commissioning on secondment 'Alcon Nig Ltd. Performing all instrument and Fire and Gas commissioning activities, Involved in Loop testing, Pre-commissioning and Commissioning, Functionally checks/Cause & Effect checks as part of Commissioning, pre-start up and shutdowns of the plant that comprises 240 MMscf/d JT-LTX High Pressure train and a 120MMscf/d Twister LTX-Low Pressure train, condensate stabilization with off-gas compression, metering, storage and export facilities activities as per reference Instrument Standard Drawing. Liaising with the client representative for the final acceptance of accomplished activities. Preparation, compilation, review and submission of Project hand-over Package (Loop Test Packages, Functional Checks) to the client.

„X Worked as Instrument Construction Supervisor in Qatar Gas LNG Process Train ¡V 1, 2 & 3 & Qatar Gas II Projects as Instrument Construction Supervisor in Qatar Gas Project Management Team (QG PMT) on secondment Specialized Oil Services/Doha Instrument Co.Ltd. Involved from the beginning of this LNG such as Construction Startup, Loop testing, Commissioning functionally checks/Case&Effect checks and maintenance activities of Utilities, Gas inlet reception facilities, Acid gas removal Unit, Gas chilling & liquefaction Unit, APCI Proprietary Main cryogenic heat exchanger, Nitrogen rejection unit, GE Frame-5 Gas turbines, Upstream/Downstream units. Exposure to different types of Control Systems (PLC&DCS), Measuring Instruments Etc.Commissioning of Reactor Instrument, Logic checking and faultfinding during running. Startup and Commissioning of GE gas turbines and Nuvo Pignone compressor associated Instruments. Co-ordinate with operation for preparing equipment to maintain and return to safe services.

„X Worked in Qatar General Petroleum Co.Ltd. (QGPC) Involved in the processing plant for modification, upgrading of existing control systems and field instrument, Control Panel, and associated with process instrumentation, Air dryers, Fire & Gas logic systems, Vibration & Temperature Monitoring Systems, SCADA system, PSS & ESD logic systems.

„X Worked as Instrument Supervisor in Alufluoride Chemicals Ltd. I am responsible for day-to-day maintenance activities like routine PM check, Calibration of Panel, Field Instruments as per procedure of ISO 9002, 9001, trouble shooting of plant, Start Up & normal operation.

„X Handling Calibration that includes data & configuration checks using Rosemount Hart 275, 375, Foxboro Smart Communicator for Smart-type transmitters, Brain Terminal for Yokogawa type transmitters, Control valve and Pressure Relief Valve Popping Test.

„X Handling Calibration, which includes data & configuration checks using Rosemount Hart 275, Foxboro Smart Communicator for Smart-type transmitters, and Brain Terminal for Yokogawa type transmitters, Control valve and Pressure Relief Valve Popping Test. Expertly Handled construction and Inspection of all instrument installation activities which been assigned under Construction of QLNG & Shell Okoloma Gas Plant.

„X Supervised for the installation of Process field instrument and close monitoring for all activities in the field. Coordinate with sub-contractor for all the priority schedules and Clearing Punch lists. Assigned in shutdown activities, duties that includes proper planning and scheduling.
WORK HISTORY

Sr. No. COMPANY PROJECT PERIOD POSITION
01 Shell Petroleum Development Company, through Alcon Nigeria Ltd, Port Harcourt, Nigeria Okoloma Gas Plant Sep,2007 Onwards Instrument
Construction
Supervisor.
02 Qatar Gas Co.Ltd, through Specialized Oil Services, Raslaffan city, Doha- Qatar Qatar Gas Onshore Mar,2006 to
Sep,2007 Instrument
Construction
Supervisor.
03 Alufluoride Chemicals Ltd, Vizag, AP, India Aluminum Fluoride Chemicals Mar,2001 to
Mar,2006 Instrument Supervisor
04 Qatar Gas Co.Ltd, through Doha Instrument Co., Raslaffan city, Doha- Qatar Qatar Gas Onshore
July,1997 to Jan,2001 Lead Instrument Technician(Lead 12 Technician)
05 Qatar General Petroleum Co.Ltd. (Q.G.P.C) PS-1 and Maesk Oil Qatar, through Doha Instrument Co. Oil & Gas Production Station Platform's, Off-Shore Modification and upgrading of existing control systems and maintenance. Feb,1997 to July,1997 Sr.Instrument Technician
06 Andhra Petrochemicals Ltd
.Visakhapatnam, AP, India.
Commissioning/Maintenance of, Ethyl hexonal plant, Nitrogen Plant Nov,1994 to Feb,1997 Instrument Supervisor
07 Taylor & Birlakent Ltd, Visakhapatnam, AP, India Benzol Distillation Plant Sep,1992 to Oct,1994 Instrument Supervisor

RESPONSIBILITIES HANDLED IN SITE SUPERVISION:
1. Review and comment or approve the 90 day schedule and the bi-weekly schedule for the discipline and area of his responsibility making sure that the requirements of the project schedule are met.
2 In conjunction with Planning and Engineering Departments, review and comment on Subcontractors contractual plan.
3 Monitor Subcontractors labour level, review the trade composition against his progress and identify any trade/activity bottleneck/shortcomings.
4 Review weekly progress against contractual plan and comment on any measures suggested by Subcontractor to improve progress.
5 Review the progress data and change requests from Subcontractors and submit them to the Control Group for processing.
6 Monitor and advise the Subcontractor(s) on the control of his labour, construction equipment, and materials to ensure meeting the schedule.
7 Co-operate with and advice Subcontractor(s) to correct work plans in case of engineering drawing or material availability problems or change work required.
8 Shall have a thorough understanding of the Project Specification, CFW Project
Procedures, and Subcontractor Procedures, Plans, Method Statements, Inspection and Test Plans and other HSE and QA/QC documents relating to his area of responsibility.
9. Prepare daily and weekly Construction Report, as applicable.
10. Inform to Manager/Superintendent of problems and / or items of concern regarding engineering information and / or materials.
11. Ensure Permanent and Temporary Works materials are brought to the work front when needed and stored neatly in the Sub-contractors facility when not needed.
12. Ensure all plant/equipment/tools/materials are fit for use, and comply with the Construction HS&E Management Plan, with regard to certification, permits and colour codes.
13. Supervision of all instrumentation installation activities covering installation of equipment in control room, underground cable pull, erection of junction boxes erection of cable tray and pulling of cables, cable terminations and loop testing.
14. Ensure the correct stroking of control valves, popping relief valves, installing orifice plates and restriction orifices.
15. Supervision, guidance and overview of Subcontractor(s) to implement the requirements of the subcontract including the drawings and specifications.
16. Ensure that the Subcontractor produces a method statement on all instrumentation activities (ex: U/G & A/G cable pulling, glanding &termination, Cable tray & Trunking installation, Instr. calibration, Instr. Installation, Impulse tubing, Instr. Air tubing, Instr. Impulse tube testing, Instr. Air tube testing, loop check, function check).
17. Before cable pulling commences ensure CFW Safety Officer give Tool Box talk on Manual Handling, specifically heavy cables.
18. Ensure that cable drums are moved and set up for cable pull in an agreed manner, as per method statement.
19. Ensure that instrument Subcontractor accepts condition of trench for cable pull and signs it off on the quality control record.
20. In conjunction with CFW Safety Officer, instrument Subcontractor/civil Subcontractor agree standard of trench barricades and access bridges over trench.
21. Ensure protection is provided for cable ends.
22. Ensure cable drums with cable offcuts are returned to store promptly.
23. Ensure that Subcontractor displays warning notices in the control room when floor panels are lifted.
24. Ensure personnel terminating cables at instrument panels, marshalling cabinets, field junction boxes and field instruments are given a receptacle for offcuts and plastic sheathing.
25. Ensure the Subcontractor produces a method statement for the moving, lifting and positioning of heavy control panels and cable drums.
26. Ensure that if brackets and supports are welded to structural steel, the weld area is to be clean of galvanising before welding and the approved galvanising repair procedure to be used after welding.
27. Ensure the Subcontractor prepares a method statement of stroking control valves.
28. Ensure instrumentation Subcontractor makes pipe work "safe for test" by disconnecting impulse line at control valves and orifice flanges. Also check that in line instruments can take the pressure, if not remove.
29. Ensure instrumentation Subcontractor reinstates instruments after pipe test.
30. Ensure that all project materials are stored and preserved in accordance with the project requirements.
31. Supervise the Instrument Subcontractor's and Service Engineer's work to ensure that Instrument and Control System's are properly installed and function as per the system requirements.
32. Carry out Site Acceptance Test with Service Engineer and the Instrument Subcontractor.
33. Carry out Loop / Functional Test with Service Engineer and the Instrument Subcontract. Record the test result and obtain Company acceptance.
34. Co-ordinate with Company for system testing.
35. Work in close co-operation with the Engineer and Inspector assigned to his responsibility area.
36. Co-ordinate with commissioning team for smooth start-up of the plant.
37. Ensure modifications to Works are recorded on 'as-built' drawing after Site Acceptance Test and Loop/ Functional Test.
38. Carry out field modification work when required and record it.
39. Carry out SAT and Loop / Functional Test and create Field Instruction to the Service Engineers and the Subcontractor through Engineer.
A LIST OF PACKAGE / SYSTEMS HANDLED:

* DCS System - Foxboro I/A Series (Display Manager V.6.3, 6.4)
Honeywell (TDC3000, Total Plant Solution), Emerson DeltaV (V.9.3).
* ESD Systems - Triconex (TMR), August GTI (TMR)
* PLC Systems - Triconex 1131(V 4.1 & 3.1) Allen Bradley SLC 500 Series, Modicon.
* Machine Monitoring -: Vibration, Velocity & Temp Monitoring (BNC 3500, 3300&7200 series): Trend Master 2000 (Serial link communication)
* Fire&Gas System- Det-Tronics, Pressuag, General Monitors, Zellweger, Sieger, saval B.V, Cerberus (Pyrotronics) VESDA (Building Fire Alarm System), DCP, Deluge, High Expansion foam skid (Knowsley).
Training Programs attended:
„X Permit to work System Conducted by Qatar Gas & Shell Nigeria.
„X Electronic Permit to work System Conducted by Qatar Gas.
„X H2S / BA Familiarization Course Conducted by Shell Nigeria, QGPC & Qatar Gas.
„X Helicopter under Water Escape and Sea Survival course organized by QGPC
„X Emergency Rescue Team (EMRT) member
„X PLC Triconex-1131 Course.
„X Bently Nevada System (Nigeria)
Personal Strengths
„X Flexibility & Ability to Work in different Circumstances
„X Focused on company objective and Approach to meet the Desired Results
„X Languages Known: English, Hindi, and Telugu.
„X Computer Literacy: MS Excel / Word.
Educational: -
„X Diploma in Instrumentation, (National Trade Certificate, Govt of India)
„X Diploma in Industrial Safety.
(National Institute Of Labour Education & Management, (NILEM), Chennai, India)
„X Diploma in Quality & Control ISO 9000.
(National Institute Of Labour Education & Management, (NILEM), Chennai, India)

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