Resume - Manufacturing professional with 10years work experience

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Resume #77770

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PROFILE: Competent technologist with over 9years' 7months experience in managing manufacturing operations with renowned molding companies in India & the overseas. Professional competencies in production, quality control, maintenance and workforce management. Hands on manager with proven abilities in planning, arranging and managing resources to optimize operational efficiency.

Date of Birth: 14 May 1976 Gender: M Marital status: Married

Language Known: Hindi, English, and French Passport No: F- 9885167

EDUCATION
* HSC {62%} from M.P. Board of Secondary Education Bhopal {M.P.} in 1994

* B.Sc. (Chemistry with58.5%) from Burkatullah University Bhopal M.P. in 1997

* PG Diploma {Processing Technology} from CIPET {Central Institute of Engineering & Technology} in Aug. 2000 {an ISO Certified Institute}
* Sort Term Course in Electrical Control, and Relay Logic Applications Installation & Instrumentation {from CRIPS an ISO9001, INDO-GERMAN Organization}
* Certificate Training of Quality management and ISO certification process.
* Knowledge of computer application, Microsoft word, Microsoft Excel, PowerPoint, and Internet.
STRENTH:
* Highly energetic and able to work under tight deadlines.
* Zest for reaching out for the impossible is tempered bye extensive experience.
* Learn the newer technologies in the drawn and implement them in the day.
* Vision to keep being my benchmark on part breaking technologies of future.
* A lateral thinker, quick to grasp new concepts and to visualize new opportunities

SUMMARY OF SKILLS
* Production Planning and Control * Workforce deployment/Process Improvements
* Planned/Predictive/ Preventive Maintenance Break Down Solutions / Trouble Shooting / TQM.
* General Administration Man –Management / Coordination/ Leadership / Strong Interpersonal Skills / Highly developed project management, strong team building, and communication skills.
* Outstanding problem solving / quantitative/optimization /Excellent Statistical and analytical skills.

WORK EXPERIENCES
Working with SOPLAST LDA LUANDA ANGOLA [July 2007 to till date]
Designation: Plant Technical Manager
Key Responsibilities:
* Manage entire manufacturing operations of the unit to realize planned production volumes.

* Formulate production plans considering product demand pattern and defined schedule of procurement of raw materials /consumables.

* Manage projects by developing a project schedule and team, preparing status reports, conducting team meetings and communicating issues and progress to senior level management.
* Plan, manage and monitor plant production, maintenance, purchase & human resources, identify and acquire necessary resources, track and review performance against plan, ensure plant performance are aligned to overall business plans.

* Judiciously deploy all inputs – manpower, materials and machines to achieve desired productivity levels. Introduce process controls and improvements to contain process wastages and enhance operational efficiency.

* Address maintenance needs with deft implementation of planned, predictive and preventive maintenance practices. Resolved electrical, hydraulics & process breakdown problems within shortest time lapse.
* Planned, directed and supervised outside contractor and vendor services when required to supplement work force/Plan and execute capital improvement projects.

Sept.2005 to July 2007 TISSAKIN S.A.R.L KINSHASA DRC CONGO
Designation: Assist. Production Manager

Key Responsibilities:
* Provided manufacturing engineering support/ projects. Liaise with engineers and other personnel for expert advice on electrical works/technical information, implementing operating procedures and resolving system malfunctions.
* Carried out work in accordance with health, safety, environment and quality standards and/or improve existing company programs.
* Analyzed factory capability, understand regulatory requirements, assess investment requirements,
* Provided direction and technical decision making for management involving capital asset purchases and expenses for projects and/or strategic activities (capital/expense/revenue potentials) Ensures efficient use of resources and stays within approved expense and capital spending guidelines in completing assignments.
* Established and coordinated the maintenance and safety procedures, service schedule, and supply of materials required to maintain machines and equipment in the prescribed condition
* Managed technical work force responsible for production planning, scheduling, manpower planning, and maintaining database for manpower & production activities/Conduct process, product and system audit on manufacturing line/improvement in product as team member of development.
* Supervised staff & workers, set goals, review & manage performance, guide, and counsel & provide feedback on performance. Plan & monitor training and development, motivate & reward staff & workers appropriately, ensure statutory compliance to ensure a committed, motivated & competent team.
* Provided administrative duties and other related task as may be necessary and required.
Industrial Project Work: Installation & Operation processing plant
Feb. 2005 – May 2005 - DURA PLAST LIBERIA INC. MONOROVIA, LIBERIA.
Key Responsibilities:
* Installed and maintained generators and electrical network and existing systems/ complete engineering assignments.
* Maintained Mechanical, Hydraulics, Pneumatic and functional work various equipment.
* Facilitate the process of smooth tech transfer and production of product, set up co-ordination teams, ensure trials are undertaken to ensure successful production to meet needs.
* Assisted Maintenance Team Leaders and technicians in troubleshooting equipment as required and maintained Processing m/c, Electric/Electronic Pneumatic/Hydraulic Circuits, PLC control utilities.
* HT/LC Installations, AC/DC drives transformers, Power distribution switchgears, DG sets, High pressure molding lines, distribution box and other utility equipments etc.
* Directed activities to ensure that installation, and operational testing confirmed to functional specifications and client requirements.

Dec.2001 – Dec.2004 - G.SHANKER DAS & SON'S LTD. FREETOWN, SIERRA-LEONE.
Designation: Sr. Engineer Production & Maintenance
Key Responsibilities:
* Planned, organized, coordinated, and controlled various engineering assignments in accordance with client's established policies, procedures, systems, and requirements.
* Ensured daily shift out puts in term of machine performance/personnel performance and inserting improvements wherever required.
* Assisted maintenance training and development activities used to enhance the department's technical base and core competencies /Planned & Prepared spares for plant and machineries/ prepared monthly preventive maintenance schedules.
* Participated in safety and environmental initiatives that will contribute to compliance of national regulations and improve existing company programs.
* Used and updated standard process parameters for each setting and recording them in the process sheet Liaised with Engineers/ supervisors to ensure production/ maintenance to achieve production target.
* Implemented a Planned/Maintenance System of moulds, process machines & associated ancillary equipment/cleaning of moulds with their surroundings/check the mechanical parameter of products.
* Assisted operators and other key personnel (as specified) with training to better operate and maintain their own equipment, within the scope of their responsibility.
* Inspected and certified of all Incoming Engineering material based on purchase specification/conducted root cause analysis of breakdown and rectifying the same.
* Reviewed Downtime Analysis and initiate remedial action/comply with statutory requirement Made process adjustments to plastics equipment to ensure steady production for all M/C's while minimizing interruptions. Investigated and troubles hooted problems as necessary.

* Used basic electrical test equipment. Designed developed one-line, three-line loop drawings & electrical circuit. Familiarity with electrical power industrial standards, codes.

August 2000 - Nov.2001 - PADMINI POLYMERS LTD. SITE VI SHAHIBABAD {U.P.}, INDIA.

Designation: Trainee Production Engineer
Key responsibility:

* Planned daily production and three shift operations to maximum output, ensuring quality, striving to achieve minimum defects and downtime.

* Adjusted processing equipment to ensure steady production of machines while reducing downtime.
* And effectively utilized of manpower to ensure maximum productivity.

* Rectified moldings faults effecting production efficiency/ made process adjustments to plastics equipment to ensure steady production for all machines while minimizing interruptions. Investigated and troubles hooted problems as necessary.
* Worked in maintenance of instrumentation, PLC control and utilities such as DG sets, Chilling Plant, and Air compressors also managed log book of all machines.
* Implemented a Planned/Preventative Electrical Maintenance System/respond immediately to plant breakdowns.
* Prepared production reports and provided related administrative duties.
June 1997- July1999 - MALHOTRA RUBBERS LTD. NOIDA {U.P.}, INDIA
Designation: Q. C. Chemist
Key Responsibility:
* Tested imported rubber elements for tensile strength, abrasion resistance, torque, thermal and chemical test.
* Tested chemical in rubber production to ensure maximum quality.
* Maintained record in database on quality control checks.
* Achieved maximum quality aspects related to production.
* Tested different types of chemical used in rubbers to ensure quality for their respective uses.
* Carried out research, development, and preparation of specifications for improvements to existing and/or new products, processes, equipment, and technology.
W

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