Resume - Have more than 20 years experience in Piping Design and Engineering including St...

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Resume #78075

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Discipline: Mechanical Engineering - Piping / Stress Engineer
Nationality: Indian

EDUCATION

Bachelor of Engineering, Bangalore University, 1982-87
Bangalore, India

Computer Literacy / Special Skills

¡ñ CAESAR II ¨C Piping Stress Analysis (COADE Software)
¡ñ AUTOPIPE ¨C Piping Stress Analysis (Bentley Software)
¡ñ AUTOPLANT ¨C 3D Model (Bentley) & Navisworks Jetstream V5 (Autodesk)
¡ñ GMS - Global Material System ¨CMATMAN (Fluor's in-house Database)
¡ñ Microsoft - Word, Excel
¡ñ Familiar with ANSI, API, ASTM, ASME, Client's Piping Codes and Standards
¡ñ Worked fluently with Saudi Aramco Standards and Procedures like SAES, SAMSS
¡ñ Knowledge sharing to-from Knowledge-On-Line (Fluor IntraNet)
¡ñ Intergraph - Microstation SE (NT Version 4.0)
¡ñ Auto cadd ¨C Piping Cad Release 14 (Bentley Software)

SUMMARY OF EXPERIENCE

Have more than 20 years experience in Piping Design and Engineering including Stress Analysis and Piping Materials Control for various projects in petrochemical plants, refineries and commercial chemical plants.

Presently working in Worley Parsons (Colt Engineering Corporation), Calgary, Canada as a "Mechanical Technical Specialist Lead" for Piping Engineering Department (Piping Stress Analysis) since November 6, 2006.

Worked in Fluor Arabia Limited, Saudi Arabia as Engineer II (G.E.S Saudi Aramco classification) for around 10 years for both Saudi Aramco and non-Saudi Aramco Projects with exposure to construction sites.

Previous employment were in HAL Design Bureau, India as Design Engineer for 8 years and in Bharat Fritz Werner (German machine tool industry), India as Trainee for 1 year.

AREAS OF EXPOSURE / RESPONSIBILITY HANDLED

* Handle the responsibility of Lead Piping Engineer and acting Piping Department Head: Assign work for engineers & designers, planning various piping activities and updating monthly progress, develop/ monitor cost estimates, manpower forecasts and manhours scheduling, projects bidding activities, interact with other departments, projects, clients, field / site office, material procurement and subcontract activities for effective implementation of piping engineering schedule.
* Develop plot plan, equipment layout, general piping and pipeline design, checking of piping plan, plan & profile drawing, piping details and sections in accordance with Client's specifications, Colt, Fluor and International standards, Saudi Aramco codes and Royal Commission practices.
* Perform Piping flexibility analysis (static) for rigorous and non rigorous piping systems using Caesar II and Autopipe software. Critical Piping systems include both pipe rack and off pipe rack for pressure vessels, aerial coolers, storage tanks and rotary equipments (turbine, compressor and pump).
* Design of pipe supports and special supports tailoring to piping configuration and design criteria. Evaluate equipment nozzle loadings and bending moments and forces in pipe supports.
* Perform engineering calculations per ASME B31.3 and Sec. VIII, Div. 2 to attain integrity of Piping systems such as flange leakage checks, trunnion calculations (FE Pipe/ Nozzlepro/ Kellog), spring data sheets, nozzle load evaluations and qualifications including WRC 107/ WRC 297.
* Preparation of piping safety instruction sheets - pipe wall thickness and hydrotest calculations.
* Input to process group for preparing Line Designation Table.
* Assist in preparing hot tap calculations for tie-in packages.
* Prepare detail and bulk MTO for RFQ, Technical Bid Evaluation, compare budgetary quotations, check vendor drawings and engineering data, NMR review and prepare P.O. for piping commodities.
* Provide input to DBSP and prepare construction scope of works for various piping design packages.
* Conduct site surveys and support field construction and as-builting activities. Resolve site / construction queries and comments from SAPMT. Red lining and punch list activities in construction site.
* Recipient of Appreciation Award (Recognition from Management) Vice President, Knowledge Management and Technology Strategies for participation in "Knowledge On-Line" KOL Knowvember-2005 success story for "Cost Saving Implementation using Stress Analysis calculations" in United¨CGlycol Project (cost saved in piping material alone was more than 1.5 million U.S dollars to the Client).
* Check Piping layout, BOM and pipe stress loadings of GRP (FRP) piping. Exposure to Amiantit Fiberglass Industries fabrication and testing procedures.
* Preparation of Technical Specifications, RFQ packages and Data Sheets of Valves, Fittings, Flanges, Pipe, Strainers, Gaskets, Bolts and Nuts, Special items like spring hangers, Spacers rings, etc.
* Preparation of technical narrative specifications for Flue Gas Duct, GRP (FRP) piping system, Cement-lined CS piping and Non-Ferrous Alloy piping.
* Preparation and checking of Isometric drawings with respect to P&ID and piping plan, line list, hydrotest diagrams and tie-in schedules.
* Squad checking of P&IDs, Line designation lists, Vendor drawings, coordinate with inter-departmental engineering drawings, platform accessibility, fire fighting and underground drainage systems.
* Exposure to steam jacketed piping design for sulfur handling and storage plant.
* Was responsible to visit the Samref site, Yanbu, Shaybah, Jubail, Rastanura, Uthmaniya, Rabigh and Riyadh Refinery for various piping tasks and for project bidding purpose.
* Visit to Bahrain in Dec. 2005 with Samref Client and Project Manager for "Technical Bid Clarification Meeting" with Flue Gas Duct Vendor.
* Recipient of "MVP Award" from the President, Fluor Daniel Arabia for outstanding performance in SCP project towards design activities and special contribution in "Material Engineering" activities.
* Recipient of "SCP Star Award" from SCP Management for recognition of overall design engineering performance.

COLT ENGINEERING CORPORATION, CALGARY, CANADA (Nov 06 ¨C Till present)
(now called as Colt ¨C WorleyParsons)

Mechanical Engineering Specialist Lead D (Piping Stress Analysis)

Suncor Voyageur Hydrotreater Project (Upstream), Fort McMurray, Alberta (EDS and Detail Engineering) (Nov 06 ¨C Present)

Comprising of 5 Hydrotreaters ¨C 2 Diesel Hydrotreater, 2 Gas Oil Hydrotreater and 1 Naptha Hydrotreater. Completed EDS phase by June 2007 and started Detail Engineering phase. EPC includes following major facilities ¨C Compressors, Flares, Heat Exchangers, Pressure Vessels, Pumps, Reactors, Turbines and Tanks.

* Update Suncor Piping Material Specification adding new Line Class Specifications based on Process changes.
* Stress analysis done for pipe rack piping ¨C process lines and utilities.
* Stress analysis for in-plant process piping involving flange leakage calculations per ASME sec 8.
* Prepared Pipe Wall Thickness Summary calculations for Voyageur Hydrotreaters.
* Develop the Line Designation Table with piping input.

FLUOR ARABIA LTD, AL-KHOBAR, SAUDI ARABIA (Dec 96 ¨C Oct 06)

ENGINEER II (Aramco G.E.S classification) / DESIGN ENGINEER III

UNITED- Glycol transfer and handling project, Jubail (Area 1, 2 and 4), Saudi Arabia ¨C Detail Design (Jul 05 ¨C Oct 07)

16" MEG, 12" DEG and 6" TEG lines (SS material) from United Plant through R.C. Corridor pipelines (17.5 km) and tie-in with Sabic Tank Farm area and Glycol export/import to KFIP Port Loading Berths.

* Stress analysis done and proper piping supports provided incorporating the anchor and piping loads to civil / structural group.
* Wall thickness calculations and stress analysis case study for various options to save piping material cost to the Client.
* Develop piping plan and section drawings for the Glycol lines.
* Prepare isometric drawings and bulk MTO.
* Site surveys conducted to check tie-ins and piping / structural interfaces.

Smokeless Flares Upgrade (27 GOSP Plants)- Eastern Province, Saudi Arabia, Saudi Aramco Project BI-10-00222 (May 05 ¨C Jun 07)

Smokeless Flare Project Proposal Study utilizing facilities like 100 ft and 50 ft elevated Flare Stack (650 deg F), 54", 48" and 36" Flare headers, 16" Air Blower discharge lines, replace existing Flare Tips, install new flow meters, expansion bellows and spring supports, etc to convert the existing flare system to smokeless flare.

* Perform Stress Analysis for different piping layouts ¨C temperature gradient, with/without expansion loops, with/without expansion bellows for different stack heights and various blower discharge duct sizes.
* Wall thickness calculations and recommendations to Value Engineering department / Client.
* Develop plot plans, tie-in schedules and section drawings.
* Site surveys conducted to various GOSP plants.
* Attend weekly review and vendor meetings for design upgrade.

SAMREF- FCCU Sea Water Scrubber Project, Yanbu, Saudi Arabia ¨C Detail Design (Apr 05 ¨C Aug 07)

Saudi Aramco Mobil Refinery (Samref) uses sea water flue gas desulphurization for SO2 emission reduction. 26 Plate heat exchangers are utilized for cooling refinery utilities. 114" GRP sea water intake, 96" GRP discharge to Aeration Basin, 101" Flue Gas Duct/Pipe (CS), Pre-scrubber, Absorber, Flue Stack, Seal Vessels, Pumps, Hastelloy, Monel and cement-lined CS pipe, etc are the major highlights of this piping system using expansion bellows and compensators.

* Stress analysis done for 16" steam line, pumps suction and discharge lines, interfacing with GRP lines. Proper piping supports provided interacting with GRP and Flue gas duct manufacturer.
* Performed flange leakage calculations and WRC 107 / WRC 297 calculation.

Shaybah - 700: Gas line from Sabkah 63 to Sabkah 700 Saudi Arabia ¨C ARAMCO (BI-8289) (Feb 05 to Oct 05)

Detail design includes 16" (ANSI 2500# RTJ) Trunklines, Scraper launcher and Receiver facilities and 10" (API 5000# RTJ) Flow line tie-in to Gas Well Head.

* Develop piping plan and Plan & Profile drawings for the 16" Trunkline and 10" Flow line.
* Prepare isometric drawings, bulk MTO and safety instruction sheets.
* Stress analysis done and summary report generated. Thrust anchor and drag anchor loads provided to civil / structural group.

GOSP-3, Abqaiq Plant (U63 & 64C), Project Proposal, Saudi Arabia ¨C ARAMCO (BI-10-00170) (Aug 04 ¨C May 05)

* Assigned as Lead Piping Engineer for GOSP-3 Project. Monitor all piping activities from 30%, 90% to Project proposal submission to SAPMT.
* Conduct site surveys and finalise the tie-in locations and re-routed piping layout for the new suction knock-out drum with the re-rated compressor piping.
* Develop and check piping plan drawings and prepare mothball and demolition drawings.
* Piping stress (flexibility) analysis for the critical lines ¨CCompressor suction and discharge, inlet and outlet of coolers and heat exchangers.

Petrokemya ¨C Ju'aymah: Propane pumping system upgrade, JGP, Saudi Arabia ¨C ARAMCO (BI-21-02009) (Jul 04 to Dec 04)

Front end design (FEED) and Saudi Aramco third party project for an upgrade to the propane pumping system in JGP which provides propane to the Petrokemya facility in Jubail.

* Prepare tie-in schedules and line designation tables.
* Develop fabrication isometric sketches and update bulk MTO.

Rabigh Bulk Plant: Diesel truck loading facility / Oily water system upgrade, Saudi Arabia ¨C ARAMCO (BI-10-00067) (Jun 04 to Dec 04)

* Prepare piping plan layouts for the three additional diesel truck loading bays and provide necessary fire fighting equipments and safe standard facilities per Saudi Aramco engineering specifications.
* Prepare bulk MTO and get the vendor pricing for ERA estimate.

Shaybah: Replace trunklines, Scraper launcher and receiver facilities, Saudi Arabia ¨C ARAMCO (BI-8288) (Nov 03 to Aug 04)

* Develop piping plan and section drawings for the 16" and 20" scraper launcher and receiver facilities at five different launching pads.
* Prepare isometric drawings and bulk MTO.
* Stress analysis done and proper piping supports provided incorporating the thrust anchor and drag anchor loads with civil / structural group.

KNPC ¨C Equate Ethane Maximization Project, Mina Al-Ahmadi refinery Plant, Kuwait (Oct 03 to Jun 04)

* Upgrade of piping layout from CS material to low temperature CS with re-rating of pumps.
* Stress analysis done and designed new set of spring hanger supports and checked the nozzle loadings of compressor per API 617 standard.
* Prepared technical data sheets and specifications for spring hangers and hanger rods for varying pipe sizes ¨C 30", 12", 10" and 8" NPS.
* Performed technical bid evaluation for complete piping commodities including specialty item spring hangers and interact/ correspond with vendors to finalise the RFQ and PO.
* Revise existing isometric drawings and prepare detail MTO.
* Site visit to KNPC plant in Kuwait and resolve piping tie-ins and piping interfaces with existing lines, equipments and structures.
* Prepare pipe insulation schedule.
* Check vendor drawings for all piping materials, specialty items and pipe supports and coordinate per KNPC design specifications.

GACIC: Butane supply to SIPC, Jubail, Saudi Arabia ¨C ARAMCO (BI-21-02026) (Aug 03 to Aug 04)

Detail design for GACIC butane metering system in Sipchem metering compound involving tie-in to butane pipeline in Royal Commission corridor and prover skid.

* Develop piping layout to metering skid and prepare piping section drawings.
* Prepare and check isometric drawings and bulk MTO.
* Perform stress analysis and provide piping supports.
* Check vendor drawings for all piping commodities.
* Assist Lead Engineer in hot tap calculations per Aramco standards approval.

Jubail United Petrochemical Company (United), Saudi Arabia (Sep 01 to Jan 03) Glycol lines (MEG / DEG / TEG / Olefins)

* Royal Commission Corridor pipeline design includes critical pipe routings through lateral industries (LI), intersection support structures (ISS), culverts, road access, etc and under ground piping for potable water, industrial and sanitary waste. Prepare and checked isometric drawings, review and checking of P&IDs.
* Support the UNITED plant (Utilities and Offsites), Jubail by checking engineering and vendor P&IDs to IFC status.

Additional Sulfur Handling/Export Capacity, BGP/JP, Saudi Aramco (BI-3167), Saudi Arabia (Dec 00 to Sep 01)

* Generate piping layouts, piping arrangement drawings and design calculations and prepare isometric drawings.
* Prepared fabrication details and sections for the jacketed piping system.
* Responsible for bulk MTO requirements and assignment of SAMSS item code number for each piping component.

FLUOR ARABIA LTD, AL-KHOBAR, SAUDI ARABIA as ASSOCIATE DESIGN ENGINEER I (Dec 96 to Feb 01)

Pygas Hydrotreating Unit, Saudi Chevron Petrochemical Co., Jubail, Saudi Arabia (Apr 99 - Jan 00)

Design of the Pygas hydrotreating unit includes the following critical areas ¨C pumps, fractionation columns, heat exchangers and drums/sumps, pipe rack arrangement, etc. Involved actively in design of mechanical vessels and orientation of nozzles.

Checked vendor drawings to project specifications. Squad checked the civil / structural drawings for access platforms and instrumentation drawings for bridle connections to level gauges and level transmitters. Conducted field survey for the location of tie-ins and pipe layouts. Generated isometric drawings for complex layouts including suction and discharge lines to pumps and bridle connection details. Developed various sectional views at pumps areas to study the access envelope and material handling safely. Coordinated with other engineering disciplines to resolve the design interface.

Jubail SCP site assignment. (Jul 00¨C Sep 00)

* Perform walkdown at SCP Pygas plant for as-built activities

Saudi Aramco Project - RTR (ROED) various items (GES), Ras Tanura, Saudi Arabia (Feb - Mar 00)

Layout of tempered water lines replacing the fowling overhead condenser/sea water lines (Package # 2A & 2B). Design and modifications on south refinery steam trap and drain lines (Package # 5). Prepared isometric sketches, Tie-in schedule and Bill of Materials per Saudi Aramco codes and specifications.

Yanpet Expansion Project, Yanbu, Saudi Arabia ¨C Saudi Aramco (BI-2007) (Jan 98 - Mar 99)

* As an intensive and chief incharge of Material Control Engineer, produced bills of material and generated piping material reports like valve take-offs, Field BOM's, Download and upload of BM files, RFQ attachments and Requisition files to Fluor Daniel (Houston) and site office, using advanced GMS database system.
* Involved in general design engineering and development of plot plans, piping layouts and prepared isometric drawings using Microstation and AutoCadd.
* Played a key role in standardizing the piping standard supports.
* Squad check of vendor drawings and inter-departmental drawings to resolve interferences and facilitate piping flexibility, accessibility and constructibility.

Petrochemical Complex, Saudi Chevron Petrochemical Co., Jubail, Saudi Arabia ¨C Saudi Aramco (BI-2002) (Dec 96 - Jan 98)

* Prepared piping drawings during detail design engineering in accordance with Saudi Aramco Standards and Royal Commission practices.
* Prepared piping plans, underground plot plans, road crossing and alignment sheets, equipment location plans, tie-in location drawings, isometric drawings, section and detail drawings, hydrotest diagrams for critical process lines.
* Prepared MTO's and miscellaneous material reports, RFQs using GMS database.
* Prepared standards for pipe supports such as directional anchor, guides, pick ups, shoes, stiffener plates, base support, field supports, concrete pads, wear pads, cold insulation support, etc.

Rabigh Power Plant Expansion Project, YANBU, Saudi Arabia (Dec 1996)

Assigned to Rabigh Project for construction and field support tasks such as tie-ins and close-out activities at job site (Rabigh).

H.A.L., BANGALORE, INDIA (Dec 88 ¨C Dec 96)

Design Engineer / Assistant Engineer

Design and checking of detail component drawings and assembly drawings in accordance to International Engineering Standards like LN, DIN, MBBN, AMS, MIL, AIR, BS, IS, etc. on material & process manufacturing and testing methods.

Updating technical documents such as design specifications, material schedule, Q.A. process plan, production & inspection instructions. Familiar with properties of various engineering materials, production processes including CNC machines, welding, forming, NDT, Heat treatment, finish processing, testing, preservation and final assembly.

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